FTS G-EFG125 Manuale utente

Owner Manual

Flail Mower

G-EFG

IMPORTANT: Read all instructions before using this attachment

Congratulations on the purchase of your new attachment!

Before you get started, we have provided a helpful space to jot down a

few important details:

This manual should be considered a permanent part of this attachment

and therefore should remain with it even if the attachment is

subsequently sold.

The manufacturer continually seeks advancements in its product design

and quality. Therefore, while this manual contains the most current

product information available at the time of printing, there may be minor

discrepancies between your attachment and this manual.

If you have any questions concerning this manual, please consult your

local dealer.

Model number: G-EFG125 / G-EFG145

Serial number:

Date of purchase:

Factory reference: EFG125 / EFG145

Safety Information

Before installation/maintenance, ensure tractor and mower are

stationary with the hydraulic lift system in a neutral position, and

the ignition key removed. Read and understand this manual fully

before operating machinery. Failure to follow all safety standards

can result in severe injury or death.

1. Regularly check condition of/service both tractor and mower.

2. Regularly check/tighten all bolts, nuts and screws.

3. Never consume alcohol/drugs while operating machinery.

4. This mower is for use with compact tractors only, within the power

range specied, and at the recommended speed at all times.

5. Always keep the PTO output from the tractor at 540 rpm. Reduce the

speed when working on hillsides/rough terrain.

6. Only use for the indicated purpose. Do not use to transport

personnel or livestock.

7. Always wear protective gloves, ear and eye protection and tie back

long hair. Do not wear loose clothing.

8. Always check the immediate area is clear before operating. Check the

cutting area is clear of debris that can cause equipment damage.

9. Keep spectators at a safe distance.

10. Do not run the engine in an enclosed area.

11. Do not leave the machine unattended while operating.

12. Do not touch moving parts. Keep hands and feet away from rotating

blades.

13. Stop the engine if excessive vibration occurs.

14. When travelling, keep the PTO turned o and the mower in a

transport position.

15. Ensure the engine is switched o before any maintenance. Be aware

components can be hot after operation.

16. Pay attention to any sharp/pointed parts when servicing.

17. Always repair/replace any defective parts.

18. Do not modify the mower in any way as this may impair the

operation and overall safety.

19. Ensure all safety guards are in place and in good condition.

20. Keep all safety signs clean and legible. Replace missing/illegible signs.

Safety Information (continued)

Mower Pre-use Checks

Upon receipt of your new mower and again within the rst 4 hours of use

(the ‘shake in’ period), we recommend the following:

1. Check/tighten all bolts, nuts and screws (and those securing blades).

2. Check the tension of any belt(s), and adjust if required.

3. Apply grease to grease points if required.

4. Check gear oil level, top-up if required but do not overll.

Be aware components can be hot after operation.

Tractor Pre-use Checks

1. Check the mower is properly attached to the tractor. Ensure secure

pins are used on the linkage mounting pins.

2. Add extra weights to the front of the tractor (or wheel weights) if

required.

3. Check the tractor PTO turns freely, and the mower’s PTO drive shaft

can extend suciently. Apply grease to the PTO drive shaft.

4. Frequently check the condition of the chain on the PTO drive shaft.

Keep all universal joints and protective parts in a good condition.

5. Before installing, the tractor and mower should be stationary,

remove the key from the ignition.

6. Install and secure all safety guards, doors and covers before

operating.

7. Bystanders should leave the immediate area before connecting the

drive from the tractor.

Post-use Regular Checks

1. Check blades, belts and wearing parts. Ensure they are not damaged

and blades are secure in their mounts. Repair or replace as required.

2. Clean the mower, and check for/clear any entangled material around

any moving parts.

Safety Information………………………………………………………………………..page 3-4

Specications…………………………………………………………………………………..page 6

Installation Overview……………………………………………………………………….page 7

Resizing the PTO Drive Shaft……………………………………………………………page 8

Setting Cut Height……………………………………………………………………………page 9

Drive Belt Adjustment……………………………………………………………….page 10-11

Gearbox Maintenance…………………………………………………………………...page 12

Servicing & Maintenance………………………………………………………………..page 13

Parts Diagram 1 & Parts List …………………………………………………… page 14-16

Parts Diagram 2 & Parts List …………………………………………………… page 18-19

Contents

Specications

The Flail Mower G-EFG model is a multi-purpose attachment, ideal for

cutting thick grass, under growth, light vine mulching, weed control,

vegetable and pasture topping.

The G-EFG cutting height is controlled by adjustable skids with heavy duty

hammer blades driven by belts. Fitted with strong safety aps to prevent

debris being thrown and a support leg for storage.

Model Width

(cm)

Depth

(cm)

Height

(cm)

Working

Width

(cm)

G-EFG125 135 80 90 125 20 16-35 260

G-EFG145 155 80 90 145 24 25-40 290

Before installation/maintenance, the tractor and mower should be

stationary with the hydraulic lift system in a neutral position and the

ignition key removed.

On a at area of ground lower the three point linkage on the tractor to its

lowest position. Attach the mower to the tractor using the three point

linkage pins and linch pins:

Installation Overview

With the mower’s rear roller on the ground, adjust the length of the top

link arm so that the skids at the side of the mower are parallel with the

ground.

To set correct cutting height, rotate the blade rotor by hand, so they hang

vertically towards the ground. There should be a clearance of at least 5cm

between the blades and the ground. To increase the blade clearance and

cutting height for rough ground or long grass, raise the tractor’s hydraulic

lift arm or adjust the rear roller and skids on the mower.

The working speed of the mower should be at a walking pace of 2 to 5

mph. Overgrown grass/weeds should be cut at a much slower pace to

avoid damage to the mower.

Check the oil level in the gearbox, the tension of the drive belts and

tightness of all bolts, nuts and screws. Lubricate all grease points including

PTO drive shaft. Attach the PTO drive shaft and ensure locking pin is

secure on both the tractor and mower sides. Attach the chain to a secure

point on the tractor/mower. Ensure all safety guards are in place. Always

replace worn or damaged PTO drive shafts.

Operate the mower in a low gear range, keep the PTO output at 540 rpm.

Resizing the PTO Drive Shaft

Before installation/maintenance, the tractor and mower should be

stationary, the hydraulic lift system in a neutral position and the

ignition key removed.

A PTO drive shaft will often need re-sizing to t the tractor. To resize,

attach the mower to the tractor without the PTO drive shaft, raise the

linkage so the PTO drive shaft is level/horizontal. Measure the length

between the tractor’s PTO and the PTO drive shaft. If the compressed

(closed) PTO drive shaft length exceeds the one measured in diagram 7

below, then the driveline will need to be cut as per instructions below.

If you are not condent in carrying out this work please contact your local

supplier or mechanic.

1. Remove PTO drive shaft shielding.

2. Cut the driveline tubes to equal

lengths.

3. Use a le to smooth edges of the

driveline tube and clear away all

llings from the tubes.

4. Cut the guard tubes to the same

length as the driveline tubes.

5. Grease the internal driveline tube.

6. Fit the guard on the shaft.

7. Ensure that the length allows for

at least 16cm (1/3) of overlap

Before installation/maintenance, the tractor and mower should be

stationary with the hydraulic lift system in a neutral position and

the ignition key removed.

To increase the blade clearance and cutting height for rough ground or

long grass, either raise the tractor’s hydraulic lift arm or adjust the rear

roller and skids on the mower.

Rear Roller Adjustment:

1. Loosen bolt (2)

2. Remove bolt (1) on both sides of the mower.

3. Adjust the roller by aligning the selected hole in the roller support

bracket at position (1). (Using the hole closest to the ground gives

the highest working height).

4. Put bolt (1) into the selected hole and re-tighten bolts (1) and (2).

Setting cut height

Skid Adjustment: Loosen bolts (3) on the skids (front and back on both

sides). Move the skids up or down to the desired height. Re-tighten bolts.

Drive Belt Adjustment

Before installation/maintenance, the tractor and mower should be

stationary with the hydraulic lift system in a neutral position and the

ignition key removed.

To achieve the correct belt tension, the belt must be deected by the belt

thickness approx. 1cm at the centre point between the pulleys. Always

align the gearbox so the PTO drive shaft is parallel with the body. Use a

straight edge to ensure the belt pullies are inline and running true.

Drive Belt Adjustment (continued)

Check drive belts regularly and replace if damaged or worn. To check the

belt condition and tension:

1. Loosen screw (A) and (B) that locks the support shaft and loosen

counter nut (C).

2. Loosen the screws that lock the gear box on the mounting plate (D).

3. Adjust the drive belt tension using bolt and nut (C).

4. Re-tighten the gear box mounting plate screws (D).

5. Tighten screw (A) and (B) on the support shaft.

6. Replace the belt guard.

7. Ensure the safety guards are correctly in place and mounting bolts

are tight before operating.

Oil Level Check: Check gear oil level when the unit is cold and the mower

is level. Remove the level plug (1) from the side of the gearbox. Remove

the ller/breather plug (2) from the top of the gearbox.

Gear Oil Grade 80w90 gear oil for all conditions (or equivalent)

Gearbox Oil Level Approx. 0.5 litres to level plug

First Oil Change 50 hours use

Oil Change Frequency 250 hours/yearly (whichever is rst)

Gearbox Maintenance

The oil level should reach the level plug (1). Top-up the oil through (2) if

required. Avoid over lling as this may cause excess pressure and oil leaks.

Replace the level and ller/breather plugs (be careful not to over tighten as

this may cause a pressure build-up in the gearbox).

Oil Change: Remove level plug (1) and ller/breather plug (2). Use an oil

pump to extract all oil and debris from the gearbox. Fill with oil to the level

plug, and replace both plugs.

Oil Change

/ / / / / / / / / / / /

Servicing & Maintenance

Before installation/maintenance, the tractor and mower should be

stationary with the hydraulic lift system in a neutral position and the

ignition key removed.

Greasing & Lubrication:

Use a clean cloth to wipe grease nipples before greasing to avoid injecting

any dirt. Press grease into each nipple three to ve times. For best results

use a hand-held grease gun. If nipples will not take the grease, thoroughly

clean the passageway. Replace or repair any broken grease points

immediately. Store all lubricants away from excessive heat, dust, moisture

and contaminants.

Regularly check the condition of blades, wear gloves and take care when

handling. Replace blades if worn/broken and ensure they are balanced to

avoid excessive vibration. Check the condition of belts, replace if worn or

frayed. Adjust the belt tension if required.

Check the bearings on the blade rotor and rear roller. If the oil seals are

damaged debris may enter. Clean and replace with new bearings if

required. Run the mower without a load for 3-5 minutes to check bearings

are operating smoothly. Check the condition of the side skids, replace if

worn.

Check the condition of PTO drive shaft, immediately replace if worn or

damaged.

Regularly check oil levels and top-up/replace when required. Ensure the

mower deck is clean, remove any debris from moving parts. Do not spray

water on bearings if cleaning with a high-pressure washer. Re-paint any

damaged paintwork to prevent corrosion. Store the mower in a dry, level

area. Support the frame if necessary.

Grease Type: Multi-purpose lithium based grease

Grease Frequency: Check every 4-8 hours (top-up if required)

Grease Points: Bearings on the blade rotor x 2 quantity

Bearings on the rear roller x 2 quantity

PTO drive shaft x 2 quantity

Parts Diagram 1

Parts List for Diagram 1

Diag.

No. Ref No. Part No. Part Description Qty

1-4801160021 EFG120.013 Blade shaft (125) 1

1-6801180006 EFG140.013 Blade shaft (145) 1

2700920108 EF100.00.122 Wide board fender 13

3700920107 EF100.00.121 Spare board fender 1

4800920101 EF100.00.111A Square pin 1

5800920053 EF100.00.027 Supporting leg 1

6506010057 GB97.1-12 Washer 12 41

7R clip 1

8700920105 EF100.00.117 End cap 1

9501011126 GB5783-M12X30 Bolt M12 x 30 12

10-1800920037 EF80.00.020 Right A-frame plate (125-145) 1

11 503010763 DIN985-M12 Lock nut M12 54

12-1800920030 EF80.00.016 Left A-frame plate (125-145) 1

13 503010759 DIN985-M6 Locknut M6 2

14 701110026 EFR105.105 Linkage rest 1

15 501011090 GB5783-M6X25 Bolt M6 x 25 2

16 800920033 EF100.00.018 Upper A-frame bracket 1

17 803440016 EF100.00.019 Top link pin 1

18 801240019 EFGC120.013 Left skid 1

19 801160004 EFG120.018 Left roller supporting plate 1

20 700920127 EF100.00.115 PTO cover 1

21 506010055 GB97.1-8Washer 8 4

22 506030035 GB93-8Washer 8 2

23 501011098 GB5783-M8X16 Bolt M8 x 16 2

24 800920021 EF100.00.014 Lower link pin 2

25 700920096 EF100.00.106 Linkage spacer bush 2

26 501011114 GB5783-M10X35 Bolt M10 x 35 4

27 801160027 EFG120.016 Gearbox seat 1

28 511040007 EF100.00.012 Roller bearing UC205 2

29 506010056 GB97.1-10 Washer 10 8

Parts List for Diagram 1 (continued)

Diag.

No. Ref No. Part No. Part Description Qty

31-1805380112 RK90.019 Transmission box 1

31-2805380110 RK120.019 Transmission box 1

31-3805380114 RK130.019 Transmission box 1

32-4801160030 EFG120.024 Scraper (125) 1

32-6801180008 EFG140.024 Scraper (145) 1

33 501011134 GB5783-M12X70 Bolt M12 x 70 1

34 503010100 GB6172.1-M12 Nut M12 1

35 501011128 GB5783-M12X40 Bolt M12 x 40 8

36 801160023 EFG120.015 Straining ring 1

37 503010761 DIN985-M8 Lock nut M8 2

38 501030185 GB70.3-M8X25 Sunk screw M8 x 25 10

39-4801160017 EFG120.012 Roller (125) 1

39-6801180004 EFG140.012 Roller (145) 1

40 509010007 GB1152-M6 Grease nipple M6 2

41 509010008 GB1152-M8X1 Grease cup M8 x 1 4

42 801160001 EFG120.017 Right roller supporting plate 1

43 701250006 EFGC120.111 Belt cover (H=100) 1

44 515010001 REACH04-35X60 Power bush taper lock 2

45 501011112 GB5783-M10X25 M10 x 25 bolt 4

46 506030036 GB93-10 Spring washer 10 1

47 701240046 EFGC120.138 Grease cap 1

48 514010002 17X940 Belt B991 3

49-2701160007 EFG120.106A Big belt pulley (three grooves) 1

50-2701160006 EFG120.105A Big belt pulley (three grooves) 1

51 801240022 EFGC120.014 Right skid 1

52-4801160008 EFG120.011 Main body (125) 1

52-6801180001 EFG140.011 Main body (145) 1

53 506030037 GB93-12 Washer 12 8

54 508011473 GB879.1-4X25 Elastic cylindrical pin 4 x 25 2

55-4700960009 EF120.00.123 Rod (125) 1

55-6700980005 EF140.00.123 Rod (145) 1

56 701520010 EFG120.169 Paper gasket 1

57 701520006 EFG120.168 Cap 1

58 501011127 GB5783-M12X35 Bolt M12 x 35 8

Notes

Parts Diagram 2

Parts List for Diagram 2

Diag.

No. Ref No. Part No. Part Description Qty

1511040032 UC207 Rotor bearing 207 2

2-4801160021 EFG120.013 Blade rotor 125 1

2-6801180006 EFG140.013 Blade rotor 145 1

3501014721 GB5785-M12X1.5X78 Blade bolt M12 x 1.5 x 78 20

5-2701140011 EF100.00.102B Hammer Blade 20

6503010738 DIN985-M12X1.5 Blade nut M12 x 1.5 20

7510020417 GB13871-FB-55X80X8 Seal FB55 x 80 x 8 1

8-1705380013 RK120.109 Bush 125 (L=33) 1

8-2705380014 RK120.109A Bush 145 (L=48) 1

Published: August 2021

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