4B Binswitch Elite Manuale utente

www.go4b.com

Binswitch Elite

CAPACITANCE POINT LEVEL SENSOR

PULSED OUTPUT VERSION

INSTALLATION INSTRUCTIONS

OPERATION MANUAL

Part No. BSE12V10AI/x/BP3

CUSTOMER SAFETY RESPONSIBILITIES Page 3 - 4

PRODUCT OVERVIEW Page 5

SPECIFICATIONS Page 5

APPROVALS Page 6

DIMENSIONS Page 6

INSTALLATION Page 7

SPECIFIC CONDITIONS OF USE Page 7

WIRING DIAGRAMS Page 8

SENSOR OPERATION / CALIBRATION Page 9

TESTING & COMMISSIONING Page 10

TROUBLESHOOTING GUIDE Page 10

BINSWITCH ACCESSORIES Page 10

PRODUCT WARRANTY Page 11

TABLE OF CONTENTS

PAGE 3

Dear 4B Customer:

Congratulations on your purchase. 4B appreciates your business and is pleased you have chosen our

products to meet your needs.

Please read in its entirety and understand the literature accompanying the product before you place the

product into service. Please read the safety precautions carefully before operating the product. With each

product you purchase from 4B, there are some basic but important safety considerations you must follow

to be sure your purchase is permitted to perform its design function and operate properly and safely, giving

you many years of reliable service. Please read and understand the Customer Safety Responsibilities

listed below. Failure to follow this safety directive and the Operation Manuals and other material furnished

or referenced, may result in serious injury or death.

SAFETY NOTICE TO OUR CUSTOMERS

A. In order to maximize e󰀩ciency and safety, selecting the right equipment for each operation is vital.

The proper installation of the equipment, and regular maintenance and inspection is equally important

in continuing the proper operation and safety of the product. The proper installation and maintenance

of all our products is the responsibility of the user unless you have asked 4B to perform these tasks.

B. All installation and wiring must be in accordance with Local and National Electrical Codes and

other standards applicable to your industry. The installation of the wiring should be undertaken by

an experienced and qualied professional electrician. Failure to correctly wire any product and/or

machinery can result in the product or machine failing to operate as intended, and can defeat its design

function.

C. Periodic inspection by a qualied person will help assure your 4B product is performing properly. 4B

recommends a documented inspection at least annually and more frequently under high use conditions.

D. Please see the last page of this manual for all warranty information regarding this product.

CUSTOMER SAFETY RESPONSIBILITIES

1. READ ALL LITERATURE PROVIDED WITH YOUR PRODUCT

Please read all user, instruction and safety manuals to ensure that you understand your product operation

and are able to safely and e󰀨ectively use this product.

2. YOU BEST UNDERSTAND YOUR NEEDS

Every customer and operation is unique, and only you best know the specic needs and capabilities of

your operation. Please go to www.go4b.com or call the 24-hour hotline at +1-309-698-5611 for assistance

with any questions about the performance of products purchased from 4B. 4B is happy to discuss product

performance with you at any time.

PAGE 4

3. SELECT A QUALIFIED AND COMPETENT INSTALLER

Correct installation of the product is important for safety and performance. If you have not asked 4B to

perform the installation of the unit on your behalf, it is critical for the safety of your operation and those

who may perform work on your operation that you select a qualied and competent electrical installer to

undertake the installation. The product must be installed properly to perform its designed functions. The

installer should be qualied, trained, and competent to perform the installation in accordance with local

and national electrical codes, all relevant regulations, as well as any of your own standards and preventive

maintenance requirements, and other product installation information supplied with the product. You

should be prepared to provide the installer with all necessary installation information to assist in the

installation.

4. ESTABLISH AND FOLLOW A REGULAR MAINTENANCE AND INSPECTION SCHEDULE FOR

YOUR 4B PRODUCTS

You should develop a proper maintenance and inspection program to conrm that your system is in good

working order at all times. You will be in the best position to determine the appropriate frequency for

inspection. Many di󰀨erent factors known to the user will assist you in deciding the frequency of inspection.

These factors may include but are not limited to weather conditions; construction work at the facility; hours

of operation; animal or insect infestation; and the real-world experience of knowing how your employees

perform their jobs. The personnel or person you select to install, operate, maintain, inspect or perform

any work whatsoever, should be trained and qualied to perform these important functions. Complete

and accurate records of the maintenance and inspection process should be created and retained by you

at all times.

5. RETAIN AND REFER TO THE OPERATION MANUAL FOR 4B’S SUGGESTED MAINTENANCE

AND INSPECTION RECOMMENDATIONS

As all operations are di󰀨erent, please understand that your specic operation may require additional

adjustments in the maintenance and inspection process essential to permit the monitoring device to

perform its intended function. Retain the Operation Manual and other important maintenance and service

documents provided by 4B and have them readily available for people servicing your 4B equipment.

Should you have any questions, please call go to www.go4b.com or call the 24-hour hotline at +1-309-

698-5611.

6. SERVICE REQUEST

If you have questions or comments about the operation of your unit or require the unit to be serviced

please contact the 4B location who supplied the product or send your request go to www.go4b.com or call

the 24-hour hotline at +1-309-698-5611. Please have available product part numbers, serial numbers,

and approximate date of installation. In order to assist you, after the product has been placed into service,

complete the online product registration section which is accessed via our website www.go4b.com.

PRODUCT OVERVIEW

This Binswitch Elite version provides a pulsed output proportional to measured capacitance for detection

of bulk granular solids or liquids in tanks, bins, or silos and can be used as a plug or choke detector in

chutes, conveyors and elevator legs. The sensor is fully encapsulated in a 30 mm diameter nylon body

that is corrosion and abrasion resistant, dust-tight and waterproof. The Binswitch Elite BP3 operates by

detecting capacitance change when material is present. Please see Sensor Operation and Calbiration

section for more details.

WARNING

Always lockout and tagout machinery prior to installation

PAGE 5

SPECIFICATIONS

Model Power Supply - 24 VDC Only

Operating Temperature - -15°C (5°F) to +50°C (122°F)

Sensing Range - 25 mm (1 inch) maximum

Output Modes - BSE12V10AI/x/BP3: Pulsed Output

Output - BSE12V10AI/BP3 - FET rated 100 mA maximum

Calibration Controls - 1. Zero o󰀨set calibration

Blue LED Indication - On - normally energized (see sensor calibration for details)

Cable -

BSE12V10AI/BP3 - 3 m 3 wire

BSE12V10AI/5/BP3 (5 m) 3 wire

Enclosure - GRILON POLYAMIDE

Protection - IP66

PAGE 6

APPROVALS

ATEX

Baseefa12ATEX0226X

1G Ex ma IIC T4 Ga

1D Ex ma IIIC T200110°C Da

Tamb -15°C to 50°C, IP66

IECEx

IECEx BAS 12.0118X

Ex ma IIC T4 Ga

Ex ma IIIC T200110°C Da

Tamb= -15°C to +50°C IP66

UKEx

BAS21UKEX0315X

1G Ex ma IIC T4 Ga

1D Ex ma IIIC T200110°C Da

Tamb -15°C to 50°C, IP66

EACEx

RU C-GB.Aд07.B.02815/20

0 Ex ma IIC T4 Ga X

Ex ma IIIC T200110°C Da X

OT -15 дo +50 IP66

CCC CQC-2020012315348849

Ex maD A20 IP66 T110°C

CSA (North America) Class II, Division 1 Groups E, F and G

DIMENSIONS

CalMag1 CalMag 2

NOTE: custom cable lengths available designated by /xx/BP3 in the part number;

e.g. BSE12V10AI/5/BP3 would have a 5m cable.

INSTALLATION

The Binswitch Elite may be mounted horizontally or vertically. 4B o󰀨ers BAS3 mounting accessory for

this. The end of the sensor must be at least 25mm (one inch) from the bin wall or other metalwork.

It is important that the Binswitch is not located in the direct ow path of any abrasive material. However,

if the Binswitch must be located in the path of an abrasive material, use in conjunction with the BAS3

(Binswitch Abrasion Shield).

Binswitch Elite mounting method is available gure A below:

PAGE 7

Fig. A -

Cut and drill holes as shown and attach brasion shield (BAS3) using four M6 bolts. Slide Binswitch into

position and secure with a clip and cover (part of the BAS3 assembly).

1. The supply circuit shall be protected by a suitably rated fuse capable of interrupting a short circuit

current of 1500 Amps.

2. The external connections shall meet the requirements for EPL Ga in accordance with EN 60079-26

and EPL Da in accordance with EN 60079-31.

3. Warning: Potential static ignition risk, clean only with a damp cloth.

4. The integral cable shall be terminated in a suitably certied enclosure or in the safe area.

SPECIFIC CONDITIONS OF USE

WIRING DIAGRAMS

All wiring must be In accordance with local and national electrical codes and should be undertaken by an

experienced and qualied electrician.

PAGE 8

NOTE

This device is 24VDC supply only.

OPERATION / SENSOR CALIBRATION

Output Specication

The device outputs a pulse train which repeats every 4 seconds. This pulse train is generated by

varying the devices load resistance. Each pulse is 2.4ms in period and the output will range between

1 and 1650 of these pulses over the 4 second total period. A 200ms o󰀨 period where no pulses are

generated is always maintained between the start of a new sequence and the end of the previous.

LED Behaviour

The LED’s give feedback as to the current output. The green LED is on when the output is pulsing and

is o󰀨 when the output is low.

The blue LED indicates the device is functioning, ashing in a sequence 3 times every 4 seconds.

Device Conguration

The devices zero o󰀨set calibration can be set. This operation tells the device what the default level

of capacitance in a given application is. Ideally this should be carried out after the device has been

tted however it can be carried out beforehand assuming that no additional sources of capacitance

are likely to be in front of the sensor within its intended area of use.

The calibration can be triggered by using the CalMag twin magnetic programmer supplied with the

device and holding it up against both the calibration points on the back. The blue and green LED’s

should come on and after holding the magnets for three seconds the lights will go o󰀨 indicating a

calibration is complete.

PAGE 9

CalMag1

(Green LED)

CalMag2

(Blue LED)

Fig. B -

Calibration points positions

NOTE

If the material being monitored creates dust, you may need to re-calibrate the sensor. Dust build up

on the Binswitch will a󰀨ect the initial calibration. DO NOT remove the Binswitch and clean o󰀨 the dust.

Always check that the Binswitch detects material after the sensitivity has been adjusted.

TESTING AND COMMISSIONING

1. Check that the unit is correctly installed (see standard wiring diagram).

2. After going through the zero o󰀨set calibration steps, check that the blue LED is 3 times every 4 seconds.

3. Introduce material to the Binswitch. If functioning corretly a variation in the ouput pulse will occur when

material has been detected.

WARNING

If the system does not immediately shutdown as expected or alarm as required, then remove the

machine from service until the problem has been diagnosed and corrected.

PAGE 10

TROUBLESHOOTING GUIDE

FAULT REMEDY

Unexpected Operation Re-calibrate sensor, if problem continues contact 4B.

False / Inconsistent Readings

1. Check that sensor is not in the direct ow of material, and

remove from ow if necessary.

2. If sensor is coated in dust, re-calibrate by following calibration

instructions.

Sensor Not Detecting Material

1. If monitoring di󰀨erent types of materials, calibrate the sensor

sensitivity to the lightest material being monitored.

2. Re-calibrate sensor, if problem continues contact 4B.

BINSWITCH ACCESSORIES

BAS3

Nylon Abrasion Shield

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