ABB Terra AC Manuale utente
Installation manual
Terra AC
© Copyright ABB. All rights reserved
Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB EV Infrastructure. All rights reserved.
2BCM.V3Y01.0-EN | 002
Contents
1 About this document.......................................................................... 7
1.1 Function of this document...................................................................................................... 7
1.2 Target group...............................................................................................................................7
1.3 Revision history..........................................................................................................................7
1.4 Language..................................................................................................................................... 7
1.5 Illustrations................................................................................................................................. 7
1.6 Units of measurement.............................................................................................................. 7
1.7 Typographical conventions......................................................................................................7
1.8 How to use this document.......................................................................................................7
1.9 General symbols and signal words........................................................................................ 8
1.10 Special symbols for warnings and dangers......................................................................... 9
1.11 Related documents................................................................................................................... 9
1.12 Manufacturer and contact data............................................................................................10
1.13 Abbreviations........................................................................................................................... 10
1.14 Terminology..............................................................................................................................10
1.15 Orientation agreements......................................................................................................... 11
2 Description......................................................................................... 12
2.1 Short description..................................................................................................................... 12
2.2 Intended use............................................................................................................................. 12
2.3 Product label (IEC portfolio)..................................................................................................12
2.4 Product label (UL portfolio)................................................................................................... 13
2.5 Working principle.....................................................................................................................14
2.6 Overview.................................................................................................................................... 15
2.6.1 Overview of the system..........................................................................................15
2.6.2 Overview of the EVSE, outside..............................................................................15
2.6.3 Overview of the EVSE, inside (CE model)........................................................... 17
2.6.4 Overview of the EVSE, inside (MID model).........................................................18
2.6.5 Overview of the EVSE, inside (UL model)........................................................... 19
2.6.6 Overview of the EVSE, inside (UL model with display)....................................20
2.7 Options...................................................................................................................................... 21
2.7.1 Display....................................................................................................................... 21
2.7.2 EV charge cable, Type 2.......................................................................................... 21
2.7.3 Socket, Type 2.......................................................................................................... 21
2.7.4 EV charge cable, Type 1 (UL portfolio)................................................................ 22
2.7.5 4G Communication................................................................................................. 22
2.7.6 Load management ................................................................................................. 22
2.8 Control elements..................................................................................................................... 23
2.8.1 LED indicators..........................................................................................................23
2.9 TerraConfig app to do the commissioning .......................................................................24
Contents
BCM.V3Y01.0-EN | 002 3
2.10 Description of the display screens (option)...................................................................... 24
2.10.1 Boot screen.............................................................................................................. 24
2.10.2 Standby/Idle screen............................................................................................... 25
2.10.3 Authorization screen.............................................................................................. 25
2.10.4 Preparing to charge screen...................................................................................26
2.10.5 Charging screen...................................................................................................... 26
2.10.6 Charging completed screen..................................................................................27
2.10.7 Fault detected display messages........................................................................ 27
3 Safety..................................................................................................29
3.1 Liability...................................................................................................................................... 29
3.2 Required qualifications for the installation engineer...................................................... 29
3.3 Personal protective equipment............................................................................................ 29
3.4 FCC compliance statement...................................................................................................30
3.5 Industry Canada compliance statement............................................................................ 30
3.6 General safety instructions....................................................................................................31
3.7 Signs on the EVSE.................................................................................................................... 31
3.8 Discard the EVSE or parts of the EVSE................................................................................32
3.9 Safety instructions for earthing........................................................................................... 32
3.10 Special safety instructions (IEC portfolio)......................................................................... 32
3.10.1 Safety instructions during installation...............................................................32
3.11 Special safety instructions (UL portfolio).......................................................................... 33
3.11.1 Additional important safety instructions.......................................................... 33
4 Installation......................................................................................... 34
4.1 General installation procedure............................................................................................. 34
4.2 Unpack the EVSE......................................................................................................................34
5 Site preparation.................................................................................35
5.1 Select the site ..........................................................................................................................35
5.2 Prepare the site (IEC portfolio).............................................................................................35
5.3 Prepare the site (UL portfolio)..............................................................................................35
6 Mechanical installation..................................................................... 37
6.1 General mechanical installation procedure........................................................................37
6.2 Prepare the holes for the mounting screws.......................................................................37
6.3 Install the upper mounting screws...................................................................................... 38
6.4 Install the EVSE on the wall....................................................................................................38
7 Electrical installation........................................................................ 39
7.1 General electrical installation procedure............................................................................39
7.2 Insert the AC input cable........................................................................................................39
Contents
4BCM.V3Y01.0-EN | 002
7.3 Connect the AC input cable...................................................................................................40
7.3.1 Connect the AC input cable, 1 phase (IEC portfolio)....................................... 40
7.3.2 Connect the AC input cable, 3 phase (IEC portfolio)....................................... 40
7.3.3 Connect the AC input cable (UL portfolio).........................................................41
7.3.4 Secure the cables.................................................................................................... 41
7.4 Communication connections................................................................................................42
7.4.1 Insert the Ethernet cable.......................................................................................42
7.4.2 Connect the Ethernet cable.................................................................................. 42
7.4.3 Insert the wires for the smart meter communication.....................................43
7.4.4 Connect the wires for the smart meter communication................................ 43
7.4.5 Insert the Nano-M2M SIM card.............................................................................44
7.5 Replace the EV charge cable................................................................................................. 44
7.5.1 Replace the EV charge cable, 1 phase (IEC portfolio)...................................... 44
7.5.2 Replace the EV charge cable, 3 phase (IEC portfolio)......................................45
7.5.3 Replace the EV charge cable (UL portfolio).......................................................46
8 Commissioning..................................................................................48
8.1 General commissioning procedure..................................................................................... 48
8.2 Energize the EVSE................................................................................................................... 48
8.3 Set up the EVSE....................................................................................................................... 48
9 Access to parts..................................................................................50
9.1 Remove the cabinet cover..................................................................................................... 50
9.2 Install the cabinet cover.........................................................................................................50
9.3 Remove the maintenance cover............................................................................................51
9.3.1 Remove the maintenance cover (EVSE without display).................................51
9.3.2 Remove the maintenance cover ( EVSE with display)...................................... 51
9.4 Install the maintenance cover............................................................................................... 52
9.4.1 Install the maintenance cover (EVSE without display).................................... 52
9.4.2 Install the maintenance cover (EVSE with display).......................................... 52
9.5 Remove the inner cover..........................................................................................................53
9.5.1 Remove the inner cover (EVSE without display................................................ 53
9.5.2 Remove the inner cover (EVSE with display)..................................................... 53
9.6 Install the inner cover............................................................................................................. 54
9.6.1 Install the inner cover (EVSE without display).................................................. 54
9.6.2 Install the inner cover (EVSE with display)........................................................ 54
10 Troubleshooting................................................................................ 55
10.1 Troubleshooting procedure.................................................................................................. 55
10.2 Troubleshooting table (IEC portfolio).................................................................................55
10.3 Troubleshooting table (UL portfolio)..................................................................................58
10.4 De-energize the EVSE..............................................................................................................61
Contents
BCM.V3Y01.0-EN | 002 5
11 Technical data....................................................................................62
11.1 EVSE Type..................................................................................................................................62
11.2 General specifications............................................................................................................63
11.3 Ambient conditions................................................................................................................ 64
11.4 Mass .......................................................................................................................................... 64
11.5 Protective device compliance............................................................................................... 65
11.5.1 Protective device compliance (IEC portfolio)....................................................65
11.5.2 Protective device compliance (UL portfolio).....................................................65
11.5.3 Protective device compliance (Singapore)........................................................66
11.6 Parts included in the delivery................................................................................................66
11.7 Required tools for installation..............................................................................................66
11.8 Requirements for the wall......................................................................................................67
11.9 Noise level................................................................................................................................. 67
11.10 Dimensions............................................................................................................................... 67
11.10.1 AC input with socket, cable Type 2......................................................................67
11.10.2 AC input with EV charge cable............................................................................. 68
11.10.3 Space requirements for installation................................................................... 69
11.11 AC input specifications.......................................................................................................... 69
11.11.1 General specifications........................................................................................... 69
11.11.2 400 VAC 3-phase with neutral (TT, TN) (IEC portfolio)................................... 70
11.11.3 230 VAC 1-phase (IEC portfolio)...........................................................................70
11.11.4 240 VAC (UL portfolio)........................................................................................... 70
11.11.5 AC input specifications (IEC portfolio)...............................................................70
11.11.6 AC input specifications (UL portfolio)................................................................ 71
11.12 General logic interface specifications................................................................................. 71
11.13 Cable specifications................................................................................................................ 71
11.13.1 AC input cable (IEC portfolio)............................................................................... 71
11.13.2 AC input cable (UL portfolio)................................................................................ 72
11.13.3 Ethernet cable specifications............................................................................... 72
11.13.4 RS485 cable specifications....................................................................................72
11.13.5 Dry contacts input...................................................................................................73
11.13.6 Dry contacts output................................................................................................73
11.13.7 EV charge cable specifications (IEC portfolio)................................................. 74
11.13.8 EV charge cable specifications (UL portfolio)...................................................74
11.14 AC output specifications....................................................................................................... 74
11.14.1 AC output specifications (IEC portfolio)............................................................74
11.14.2 AC output specifications (UL portfolio).............................................................74
11.15 Torque specifications............................................................................................................. 75
Contents
6BCM.V3Y01.0-EN | 002
1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (Terra AC), including the variants and
options listed in section 11.1. The EVSE from here on in the document is referred to
as the EVSE.
The document gives the information that is necessary to do these tasks:
• Installation
• Commissioning
1.2 Target group
The document is intended for qualified installation engineers.
For a description of the required qualifications, refer to section 3.2.
1.3 Revision history
Version Date Description
001 March 2020 Initial version
002 April 2021 Complete document over-
haul
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document
shows other units between parentheses () or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence
is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
About this document
BCM.V3Y01.0-EN | 002 7
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document
is a part of the EVSE.
1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this
can cause injury or death.
Refer to section
1.10.
Warning If you do not obey the instruction, this
can cause injury.
Refer to section
1.10.
Caution If you do not obey the instruction, this
can cause damage to the EVSE or to
property.
Note A note gives more data, to make it easier
to do the steps, for example.
- Information about the condition of the
EVSE before you start the procedure.
- Requirements for personnel for a proce-
dure.
- General safety instructions for a proce-
dure.
- Information about spare parts that are
necessary for a procedure.
- Information about support equipment
that is necessary for a procedure.
- Information about supplies (consuma-
bles) that are necessary for a procedure.
- Make sure that the power supply to the
EVSE is disconnected.
About this document
8BCM.V3Y01.0-EN | 002
Signal word Description Symbol
- Electrotechnical expertise is required,
according to the local rules.
- Alternating current supply
Note: It is possible that not all symbols or signal words are present in
this document.
1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Note: It is possible that not all symbols are present in this document.
1.11 Related documents
Document name Target group
Product data sheet All target groups
Installation manual Qualified installation engineer
User manual Owner
Declaration of conformity (CE) All target groups
You can find all related documents here: https://new.abb.com/ev-charging/terra-
ac-wallbox.
About this document
BCM.V3Y01.0-EN | 002 9
1.12 Manufacturer and contact data
Manufacturer
ABB EV Infrastructure
George Hintzenweg 81
3068 AX, Rotterdam
The Netherlands
Contact data
ABB EV Infrastructure in your country can give you support on the EVSE. You can
find the contact data here: https://new.abb.com/ev-charging
1.13 Abbreviations
Abbreviation Definition
AC Alternating current
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MID Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this
document.
1.14 Terminology
Term Definition
Network operating center
of the manufacturer
Facility of the manufacturer to do a remote check on
the correct operation of the EVSE
Cabinet Enclosure of the EVSE, including the components on
the inside
Contractor Third party that the owner or site operator hires to do
engineering, civil and electrical installation work
About this document
10 BCM.V3Y01.0-EN | 002
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