ABSCO SHEDS CYCRK Guida all'installazione

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 1

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AU: 1800 029 701

NZ: 0800 466 444

[email protected]

www.abscosheds.com.au

This kit is applicable to the following sheds:

The addition of this frame kit will increase the

wind rating of the speciﬁed sheds to

Wind rating: N3/C1 as per AS4055-2012.

Suitable for speciﬁc cyclonic regions

30372RK

30292RK

30222RK

30142RK

23221RK

23141RK

WARNING: This shed must be anchored to a

100mm thick concrete slab with the concrete

anchors supplied.

Failure to do so will result in the shed not

having the structural integrity required to

endure a severe storms or cyclonic event.

WARNING: Doors must remain closed with

all padbolts properly secured during severe

storms or cyclonic event.

Where information conﬂicts with the original

instruction manual, this document is to be

referenced.

View of frame kit applied to

30372RK

This instruction manual is to be used during

the initial construction of the structure.

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 2

GENERAL INSTRUCTIONS

• Before commencing any assembly, read through these instructions in detail to gain a thorough

understanding of assembly methods and associated details.

• Unpack the carton and carefully identify and check off all the parts against the parts described

and illustrated on "COMPONENTS PACKING LIST" pages.

• Local authority approval must be obtained prior to construction of the shed. Once you have

selected your site you will need to lodge a site plan to your local council.

• The bracing material supplied is 80 x 40 mm galvanised steel channel, similar to that used in steel

house framing. Some channels are required to be cut to speciﬁc lengths using a hacksaw.

SITE PREPARATION

• The site for the shed must be level. An uneven surface may result in misalignment of parts.

• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately.

• If using a rebated slab ensure that all frame uprights are trimmed 25mm.

TOOLS REQUIRED

SAFETY NOTES

• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and

safety glasses if drilling holes. Sensible shoes are highly recommended.

• Do not erect your shed in windy conditions.

• It is highly recommended to erect the shed with two or more people.

RECOMMENDED

3mm drill bit

6mm drill bit

10mm drill bits

metal & masonry

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 3

COMPONENT PACKING LIST

FRAME PACK

QTY COMPONENT

DESCRIPTION

PART

No. CHK QTY COMPONENT

DESCRIPTION

PART

No. CHK

2BACK

WALL C2750 4 VERTICAL

DOOR BRACE C1555

ROOF &

SIDE WALL

BRACE

C2100 6 HORIZONTAL

DOOR BRACE K0640

6BOXING C0100 16 FRONT FR

CROSS BRACE K0285

2FRONT FR

HEADER C2300 4 FRONT FR

UPRIGHT C1785

2FRONT FR

UPRIGHT N1820 2 FRONT FR

RAFTER M1484

2FRONT FR

WEB C0240 2 PORTAL

RAFTER C1482

2PORTAL

COLUMN C1704

C Straight cut to both ends.

J20mm Tab notch on one end only

K20mm Tab notch on both ends

L45mm Lip notch on one end only

M45mm Lip notch on both ends

N20mm Tab notch + 45mm Lip notch

P20mm Tab notch + 45mm Lip notch on both ends

ROne end: 20mm Tab notch + 45mm Lip notch

SSPECIAL NOTCHING, not noted above.

FRAME SECTION IDENTIFICATION GUIDE

The ﬁrst letter of the part number is used to identify the notching

type. EG. K2940, see below for reference list.

The following digits represent the overall length of the item.

EG. K2940

Part K2940 is a channel that is 2940mm long with a 20mm Tab notch

at each end.

20mm Tab

notch

45mm Lip

notch

20mm Tab

notch

45mm Lip

notch

C C

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 4

COMPONENT PACKING LIST

FITTINGS AND ACCESSORIES

QTY COMPONENT

DESCRIPTION

PART

No. CHK QTY COMPONENT

DESCRIPTION

PART

No. CHK

1INSTRUCTION

MANUAL IM 1

8G x 3/8” SELF

TAPPING SCREW

(220 PACK)

FAST001

2HINGE

6 HOLE FAST012A 8

3/16” x 1/2”

PAN HD

BOLT

FAST002

3mm POP

RIVET PACK

(50 PACK)

FAST009 83/16”

NYLOC NUT FAST003

24 MULTIPURPOSE

BRACKET (MPB) BKT17 3

10G x 5/8” WAFER

TEK SCREW

(300 PACK)

FAST014

DOUBLE DOOR

ANCHOR

BRACKET

BKT12 4PADBOLT FAST006

4CORNER

BRACKET BKT10 2PADBOLT

HASP FAST007

M10 DYNABOLT

M10 NUT & BOLT

BRACKET (8 PACK)

ANCHOR

KIT 4

DOOR

PLATE

2 CO + 2 ZINC

12A

SMALL

TRIANGULAR

PLATE

ZACO190 1PHILLIPS HEAD

DRIVER BIT FAST038

RIDGE

CONNECTOR

PLATE

ZACO9A 13MM DRILL

BIT DRILL

2KNEE

PLATE ZACO193 12 M10

DYNABOLT FAST015

2APEX

PLATE ZACO194 50 FAST033

HEX HD

TEK SCREW W/ NEO

WASHER 10-16x16mm

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 5

Single portal frame layout for REGENT models.

30372RK

30292RK

FRAMING OVERVIEW

• For ease of assembly front and portal frame shall be erected during initial construction of the

structure.

• Refer to FRONT FRAME ASSEMBLY for front frame speciﬁcation.

*Portal frame dimension is taken from edge

of slab to centreline of portal frame.

Slab dimension speciﬁed in original manual.

Horizontal wall

framing is boxed.

Front frame is to be aligned with edge of slab rebate.

If there is no slab rebate inset it 75mm from edge of

slab.

1830mm* for 30372RK

1460mm* for 30292RK

C2750

FRONT FRAME

PORTAL FRAME

C2100

K0640

C1555

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 6

Frame layout for REGENT models.

30222RK

30142RK

23221RK*

23141RK*

FRAMING OVERVIEW

• For ease of assembly front and frame shall be erected during initial construction of the structure.

• Refer to FRONT FRAME ASSEMBLY for front frame speciﬁcation.

C2100

C2750

K0640

C1555

Horizontal wall

framing is boxed.

*For 2.3m wide structures the following

parts will need to be cut to length.

C2750 to 2010mm

C2300 to 1560mm

M1484 to 1107mm, replicate ‘M’ notch.

C0240 to 145mm

Front frame is to be aligned with edge of slab rebate.

If there is no slab rebate inset it 75mm from edge of

slab.

FRONT FRAME

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 7

USING SELF DRILLING TEK SCREWS

Self drilling tek screws are an effective means of securing components without the need to pre-drill

holes. By following these instructions you will be able to easily secure your frame kit components.

Self drilling tek screws require an electric or battery

drill for installation, Do not attempt to fasten tek

screws by hand.

If available make sure that the drill has the slow

speed and high torque settings selected.

Fit the supplied driver bit into the chuck of the drill.

Place the tek screw onto the tip of the driver and

place the tek screw into position using the weight

of the drill to prevent it from moving.

Once in position apply a moderate amount of

pressure to the drill

Start slowly, begin to drill the tek screw into the

metal.

Once the tek screw has stabilised while drilling

increase the speed until the tek screw threads ‘bite’

into the metal.

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 8

NOTE:

- Only the horizontal wall frame sections are to be boxed.

- Do not screw any boxed sections until they have been correctly sized as the speciﬁc step instructs.

- Roof section, door frames and upright door studs are singular pieces.

- Use self drilling tek screws for all assembly and installation of these sections.

BOXING FRAME SECTIONS

1. All frame sections have one side length of

38mm and another at 40mm.

3. Slide opposing sides together so that

each frame section ﬁts neatly inside the

other.

5. Fix with tek screws.

Use tek screws to ﬁx the two sections and complete a boxed frame member as shown. Make sure that

you alternate tek screw position on opposing sides of the boxed sections. Align tek screws 296mm

apart. This is approximately 2 sheet corrugations in distance. If spaced correctly the screw heads will

line up with corrugations of the sheets and will make for a ﬂush ﬁnish against the wall or roof.

2. Slide the 38mm side into the 40mm side

as shown.

4. Apply ﬁrm pressure to each side of the

boxed section to ﬁrmly lock it into position.

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 9

STEP 1 of 2

Refer to “BOXING

FRAME SECTIONS”

for further details

Box the following frame sections

together and ﬁx with tek screws.

• C2300 + C2300 (x1)

• C0240 + C0240 (x1)

• C1785 + N1820 (x2)

Additional framing is supplied in this frame kit.

K0285 (x8) and C1785 (x2)

All other frame parts are supplied in the original shed kit.

NOTE: These frames will need to be trimmed by 25mm

to suit a rebated slab

FRONT FRAME ASSEMBLY (N3/C1)

C1785

C0100

C1785

N1820

C2300

M1484

ZACO190

ZACO9A

C0240

BKT17 K0285

BKT17

Absco Industries Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR REGENT MODELS

Model: CYCRK 02/02/21 1.2 10

STEP 2 of 2.

FRONT FRAME ASSEMBLY (N3/C1)

Fit one C0100 to box the

base of each outside leg

as shown. These will later

be used for securing the

frame to the concrete

slab.

Secure the small triangular

plate (ZACO190) to the

exterior side of the frame.

Secure the ridge

plate (ZACO9A) to

the interior side of

the frame.

325 325

2300*

1560**

1750

870

100

2045*

1980**

40mm all sections

* Dimensions for 3.0m wide models.

** Dimension for 2.3m wide models. To

achieve this parts must be trimmed as

described in FRAMING OVERVIEW.

193 193 193

Layout all sections as shown in the same

manner as a portal frame.

Use 16mm self drilling screws to join

all components together with three

screws at all connecting points on both

sides of the frame.

NOTE: These frames will need to be

trimmed by 25mm to suit a rebated

slab.

232232232

Indice

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