ABSCO SHEDS CPSN2 Manuale utente
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 1
AU: 1800 029 701
N Z: 0800 466 444
www.abscosheds.com.au
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2021
If you require a higher wind rating please contact
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3000 mm
5500 mm
13551355 2790
2660 inside posts
2850
2720 inside
6265 diagonal
7575
Concrete slab & footings detailed
in engineering drawings pg 15,16
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 2
Site Preparation
• Local council approval must be obtained prior
to construction of the carport. Once you have
selected your site you will need to create
and lodge a site plan to your local council or
certifier. You will also have to attach a copy of
the engineering drawings at the back of these
instructions to your site plan.
• The site for the carport must be level, refer
to concrete and foundation notes on the
engineering drawing.
General Instructions
• Beforecommencinganyassembly,readthrough
these instructions and engineers drawings in
detail to gain a thorough understanding of
assembly methods and associated details.
• Some components have been pre-punched.
Some 10mm holes will still have to be drilled.
It may be easier to drill a small pilot hole first.
• Measure, and check off all components using
the parts lists on the following pages prior to
commencement. To prevent damage in transit,
some components may be packed inside
others, almost hidden. Carefully examine
inside each component to ensure that you
have located every item. If a discrepancy is
found, contact Absco Industries immediately.
Safety Notes
• The assembly of this product requires some
lifting of heavy objects. Two person lifts are
required.
• Some parts have sharp edges and/or corners.
The use of gloves and safety shoes is highly
recommended. Pay attention to where these
parts can be safely handled, and plan the
handling of these parts before working with
them.
• Drilling sheet metal produces small metal
shavings the use of safety glasses and the
periodic clearing of these shavings throughout
the build is recommended.
• Use the appropriate personal protective
equipment for any tool used during the
assembly.
Tools Required
• Electric drill with chuck
• 3 and 10 mm drill bits
• Hammer drill
• 10 mm masonry drill bit
• Mallet
• ‘G’ clamps
• Tape measure
• Socket set
• 17 mm spanner / shifter
• Spirit level
• Water proof sealant (silicone)
• 1.8m ladder
• PVC solvent welding cement.
BEFORE STARTING ASSEMBLY
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 3
COMPONENTS LIST - LARGE ITEMS
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT
DESCRIPTION
PART
No. CHK
8STEEL SHEET
2930 x 773 mm 152 2EDGE BEAM
3000 mm
ZACO
114
2
EDGE BEAM
LEFT NOTCH
2750 mm
ZACO
116 2
EDGE BEAM
RIGHT NOTCH
2750 mm
ZACO
115
1CROSS BEAM
2850 mm
ZACO
107 2CROSS BEAM
2720 mm
ZACO
231
2EDGE BEAM
SPLICE PLATE
ZACO
187 4
ANGLE BRACE
30 x 30
1395 mm
ZACO
121
2
COLUMN
BRACKET
LEFT
BKT
07 L 2
COLUMN
BRACKET
RIGHT
BKT
07 R
2
STEEL POST
65 x 65 RHS
2200 mm
COL
07 2
STEEL POST
65 x 65 RHS
2250 mm
COL
08
1
PVC
DOWNPIPE
1200 mm
RWG
13 1
PVC
DOWNPIPE
1880 mm
RWG
14
• Bend each column bracket along the slotted
centre line, holding at the points shown
• Apply sufficient pressure to form a 90 degree
angle along the bend line.
• Make sure the existing folded edges always
face inwards. The end result will give you two
“left hand” and “two right” hand brackets.
• NOTE: Please use 10mm drill bit and predrill
all holes before beginnings construction.
BEND COLUMN BRACKETS
90°
21
Repeat for all four BKT07
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 4
COMPONENTS LIST
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT
DESCRIPTION
PART
No. CHK
8BASE
BRACKET
BKT
02 12 STRAP ZACO
126
4JA2
BRACKET
ZACO
129 4JA1
BRACKET
ZACO
130
4JA3
BRACKET
ZACO
131 2JP PLATE ZACO
179
1
PVC
DOWNPIPE
45° FITTING
RWG
01 2
PVC
DOWNPIPE
90° FITTING
RWG
02
1
PVC
DOWNPIPE
DROP
RWG
17
FITTINGS PACK
1PHILLIPS HD
DRIVER BIT
FAST
038 16
BOLT
M10 x 80 mm
& NUT
FAST
022
72
BOLT
M10 x 20 mm
& NUT
FAST
018 180 M10 WASHER FAST
017
8DYNABOLT
10 x 50 mm
FAST
015 140 WAFER HD
TEK SCREW
FAST
014
120 NEOPRENE
WASHER
FAST
043
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 5
FRAME COMPONENT OVERVIEW
Roof sheet not shown for illustrative purposes.
Small components not called out, detail to follow.
Note: Not all components have the part number
printed on them. These can be identified by their
size and description in COMPONENT LIST.
Edge beams are also
guttering, diverting
water to rear.
Downpipe pg 14.
FRONT
2250 mm
2200 mm BKT
07 R
BKT
07 L
BKT
07 L
COL
07
COL
08
COL
08
BKT
07 R
COL
07
COL
07
ZACO
116
ZACO
115
ZACO
115
ZACO
116
ZACO
114
ZACO
114
ZACO
121
ZACO
121
ZACO
231
ZACO
231
ZACO
107
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 6
JOIN SPLICED BEAMS
Edge Beams
2x ZACO115
2x ZACO116
2x ZACO187
Edge & cross beams are
joined using their splice
plate, M10 x 20mm bolts,
nuts and washers as shown.
It’s best to have the nut on
the inside of the beam.
= 2x Side Beams
5500 mm long
ZACO
115
ZACO
116
ZACO
187
1 bolt fitted.
Each splice plate needs 8 bolts, 4 per end.
M10
WASHER
M10 x 20
BOLT
EDGE BEAM ZACO187
SPLICE PLATE
M10 NUT
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 7
EDGE BEAM ASSEMBLY
Secure the edge beams
together at each corner
using the joiner angles as
shown.
ZACO129
ZACO130
FRONT
Side Beams - 5500 mm long
End Beam - 3000 mm long
The joiner angles should be positioned on the
inside of the edge beams.
ZACO129 goes to the tall side and ZACO130 the
short side.
Hold with ‘G’ clamps and fastened with tek
screws from the outside of the edge beams.
Also fasten the bottom overlap with three tek
screws.
Seal all joints with water proof sealant such as
silicone as these beams are an internal gutter
system.
The overall dimension of the assembled edge
beams joined should be 3000 x 5490 mm
ZACO
114
ZACO
114
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 8
EDGE BEAM ASSEMBLY
Mark a line 1355 mm in from each end of the side
beams. These are the positions for locating the
column top brackets, BKT07.
To make rainwater flow to the downpipe at the
rear of the carport, the rear posts are 50mm
shorter than the front.
Mark these four hole positions of the BKT07 on
the beam and then drill 10 mm holes.
Don’t fasten these brackets yet, just make the
holes for now.
Therefore to keep the posts vertical, the BKT07
need to be inset 6 mm at their front-most edge
as shown below.
Make sure the side of the
BKT07 with these four holes
along the top edge are put
to the side beam.
1355 1355
BKT07 R
BKT07 L
6 mm 6 mm
Rear edge
flush with top
FRONT
FRONTREAR
Front edge
inset
Front edge
inset
Rear edge
flush with top
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 9
POST ASSEMBLY
POST HOLES
REAR LEFT FRONT LEFT
REAR RIGHT FRONT RIGHT
While they look similar and use the same
assembly methods, take care to use the correct
parts for each post.
The table lists which parts are needed for each
location.
Using the BKT07 as a template drill this 10mm
hole in the top of each post.
Make sure the top edges are flush before
marking & drilling.
This hole will be used as a pivot to stand the
structure later.
BKT07 R shown
Again using the BKT07 as a template drill these
four holes through both sides of the posts and
then fasten with four of the longer M10 x 80 mm
bolt and a nut with washers both sides.
2200 mm
Posts
2250 mm
Posts
BKT07 R
BKT07 L
BKT07 L
BKT07 R
LOCATION Post Bracket
Rear Left COL07 2200 mm BKT07 L
Right COL07 2200 mm BKT07 R
Front Left COL08 2250 mm BKT07 R
Right COL08 2250 mm BKT07 L
Absco Industries Assembly Instruction Manual
ABSCO SKILLION CARPORT
MODEL: CPSN2
3.00mW x 5.50mD x 2.37mH
Model: CPSN2 24/11/22 10
BASE BRACKETS
Using the BKT02 base brackets a
templates, drill four 10mm holes in the
bottom of the posts.
Make sure the brackets are orientated
with the single hole to the ground and
they’re on the front and rear faces of the
post.
Join the 2720 mm cross beam to the top brackets
of the front posts with four M10 x 20 mm bolt
and a nut with washers per sides.
Repeat this step for the rear posts too.
Fasten with four of the
M10 x 20 mm bolt and
a nut with washers both
sides.
Above shows the bolt
inserted from inside the
post. Use a spanner to
hold it in place when
tightening.
FITTING CROSS BEAMS
Indice
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