ACS 3200 Series Manuale utente

3200 Series

CS 3216 Operators Manual 1

3200 Series PID Temperature Controllers

ACS Custom Manual Issue 1.0

3216 Controllers

Issue 1 of this Handbook applies to software versions 2.09 and above for PID controller and includes:

•Remote Setpoint Input Option RCL

•Programmer Cycles

Contents

1. Installation and Basic Operation..........................................................................................................3

1.1 What Instrument Do I Have?................................................................................................................................. 3

1.2 What Firmware Do I Have?................................................................................................................................... 3

Firmware V2.09 (Modbus) Firmware V2.50 (SPI)............................................................................................. 3

What Instrument Do I Have?.............................................................................................................................................. 4

Order Code........................................................................................................................................................................... 4

2. Wiring .....................................................................................................................................................5

2.1 Terminal Layout 3216 Controller.......................................................................................................................... 5

3. Panel Layout...........................................................................................................................................6

3.1 Front Panel Layout................................................................................................................................................. 6

3.1.1 To Set The Target Temperature. .......................................................................................................................... 6

3.1.2 Alarms.................................................................................................................................................................. 6

3.1.3 Alarm Indication .................................................................................................................................................. 6

3.1.4 Auto, Manual and Off Mode................................................................................................................................ 7

3.1.5 To Select Auto, Manual or Off Mode................................................................................................................... 7

4. Operator Level 1 ....................................................................................................................................8

4.1.1 Level 1 Operator Parameters................................................................................................................................ 8

5. Operator Level 2 ....................................................................................................................................8

5.1 To Enter Level 2...................................................................................................................................................... 8

5.2 To Return to Level 1............................................................................................................................................... 8

5.3 Level 2 Parameters.................................................................................................................................................. 8

6. Access to Further Parameters...............................................................................................................9

6.1.1 Level 3.................................................................................................................................................................. 9

6.1.2 Configuration Level ............................................................................................................................................. 9

6.1.3 Selecting Recipes (Configuration Level) ............................................................................................................. 9

6.1.4 To Select Access Level 3 or Configuration Level................................................................................................ 10

6.2 Parameter lists......................................................................................................................................................... 11

6.2.1 To Choose Parameter List Headers...................................................................................................................... 11

6.2.2 To Locate a Parameter.......................................................................................................................................... 11

6.2.3 How Parameters are Displayed ............................................................................................................................ 11

6.2.4 To Change a Parameter Value.............................................................................................................................. 11

6.2.5 To Return to the HOME Display.......................................................................................................................... 11

6.2.6 Time Out .............................................................................................................................................................. 11

6.3 Navigation Diagram................................................................................................................................................ 12

7. Custom Scrolling Text ...........................................................................................................................12

Custom Configurations........................................................................................................................................................ 12

7.1.1 Master Parameter List .......................................................................................................................................... 13

8. Diagnostic Alarms..................................................................................................................................20

8.1.1 Out of Range Indication....................................................................................................................................... 21

9. Digital Communications........................................................................................................................22

9.1 Digital Communications Wiring............................................................................................................................ 22

9.1.1 RS232................................................................................................................................................................... 22

9.1.2 RS485 (2-wire)..................................................................................................................................................... 22

9.2 Digital Communications Parameters..................................................................................................................... 23

9.3 Modbus Parameter Addresses............................................................................................................................... 24

9.4 SPI Parameter Addresses....................................................................................................................................... 25

9.5 DEVID 20, 21 & 22.................................................................................................................................................. 25

9.5.1 ECHO................................................................................................................................................................... 25

9.5.2 PROCESSING ..................................................................................................................................................... 27

3200 Series

2 ACS 3216 Operators Manual

9.6 DEVID 26 & 27 ....................................................................................................................................................... 30

9.6.1 ECHO................................................................................................................................................................... 30

10. Remote Setpoint (Optional)...................................................................................................................36

11. Appendix A - Technical Specifications.................................................................................................37

12. Appendix B - ACS Custom Configuration Parameter List................................................................39

12.1.1 Water Temp Unit ................................................................................................................................................. 39

12.1.2 Hot Oil Unit ......................................................................................................................................................... 39

12.1.3 One Compressor Chiller – New (Effective (09/07).............................................................................................. 39

12.1.4 Two Compressor Chiller – New (Effective 09/07) .............................................................................................. 39

12.1.5 One Compressor Chiller – Retrofit ...................................................................................................................... 39

12.1.6 Two Compressor Chiller – Retrofit...................................................................................................................... 39

3200 Series

CS 3216 Operators Manual 3

1. Installation and Basic Operation

1.1 What Instrument Do I Have?

Thank you for choosing this 3200 series Temperature Controller/Programmer.

A universal input accepts various thermocouples, RTDs or process inputs. Up to three 3216 outputs can be configured for control,

alarm or re-transmission purposes. Digital communications and a current transformer input are available as options.

The controller may have been ordered to a hardware code only or pre-configured using an optional ‘Quick Start’ code.

The label fitted to the side of the sleeve shows the ordering code that the controller was supplied to.

The last two sets of five digits show the Quick Code.

If the Quick Code shows *****/***** the controller was supplied with default parameters and will need to be configured when it

is first switched on.

This Manual takes you through all aspects of installation, wiring, configuration and use of the controller. Dimensions

General views of the controllers are shown below together with overall dimensions.

3216

1.2 What Firmware Do I Have?

The startup screen will display the firmware version immediately on power up. Version 2.09 is the standard controller that is

capable of communicating Modbus communications protocal. Version 2.50 is the standard controller that is capable of

communicating SPI communications protocol.

Firmware V2.09 (Modbus) Firmware V2.50 (SPI)

Front View

48mm

(1.89in)

48mm

(1.89in)

Side View

Panel retaining clipsIP65 Sealing Gasket

1.25mm

(0.5in)

Panel retaining clip

90mm (3.54in)

Top View

Latching ears

3200 Series

4 ACS 3216 Operators Manual

What Instrument Do I Have?

Order Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3216

3. Power Supply

24Vac/dc VL

100–240Vac VH

7. Fascia colour/type

Green G

Silver S

Wash down

fascia (2) W

6. Options

Not fitted XXX

RS485 & Digital input A 4XL

RS232 & Digital input A 2XL

RS485, CT & Dig in A 4CL

RS232, CT & Dig in A 2CL

Digital input A XXL

CT & Digital input A XCL

Remote SP and Logic IP RCL

10. Extended Warranty

Standard XXXXX

Extended WL005

11. Certificates

None XXXXX

CERT1 Cert of conformity

CERT2 Factory

calibration

12. Custom Label

XXXXX None

13. Specials Number

XXXXXX None

RES250 250Ω; 0-5Vdc

RES500 500Ω; 0-10Vdc

2. Function

Controller CC

Programmer CP

valve controller VC

Valve programmer VP

5. AA Relay (OP4)

Disabled X

Relay (Form C) R

1. Model No.

1/16 DIN size 3216

4. Outputs 1 and 2 3216

OP1 OP2

X X X X

L X X X

L R X X

R R X X

L L X X

L D X X

D D X X

D R X X

L T X X

T T X X

Triac not available with low

voltage supply option.

L = Logic; R = Relay;

D = DC (1); T = Triac

8/9 Product/Manual Language

English ENG

French FRA

German GER

Italian ITA

Spanish SPA

3200 Series

CS 3216 Operators Manual 5

2. Wiring

2.1 Terminal Layout 3216 Controller

Key to symbols used in wiring diagrams

Logic (SSR drive) output Relay output Contact input

mA analogue output Triac output Current transformer input

!Ensure that you have the correct

supply for your indicator

Check order code of the controller supplied

Digital Communications

RS232, RS485, Or

Remote Setpoint IP

Output 4 (AA Relay)

V+

V-

COM

A(+)

B(-)

T/C mV

PV Input

2.49Ω

Line Supply 100 to 240Vac 50/60Hz

Low Voltage Supply 20 -29Vac/dc

Output 1 Or

Retransmission

Output 2

10V

Potential divider

module

Part No SUB21/IV10

10V

Input

+ +

- -

+ +

- -

Second Setpoint

Pt1000 Pt100

(392Ω)

Volts

4-20 mA

Common

3200 Series

6 ACS 3216 Operators Manual

3. Panel Layout

3.1 Front Panel Layout

ALM Alarm active (Red)

OP1 lit when output 1 is ON (normally heating)

OP2 lit when output 2 is ON (normally cooling )

OP3 lit when output 3 is ON

OP4 lit when output 4 relay is ON (normally alarm)

SPX Alternative setpoint in use (e.g. setpoint 2)

REM Remote digital setpoint. Also flashes when digital

communications active

RUN Timer/programmer running

RUN (flashing) Timer/programmer in hold

MAN Manual mode selected

Operator Buttons:-

From any display - press to return to the HOME

display

Press to select a new parameter. If held down it will

continuously scroll through parameters.

Press to decrease a value

Press to increase a value

3.1.1 To Set The Target Temperature.

From the HOME display:-

Press to raise the setpoint

Press to lower the setpoint

The new setpoint is entered when the button is released and

is indicated by a brief flash of the display.

3.1.2 Alarms

Up to four process alarms may be configured. Each alarm

can be configured for:-

Full Scale Low The alarm is shown if the process value falls below a

set threshold

Full Scale High The alarm is shown if the process value rises above a

set threshold

Deviation Low The alarm is shown if the process value deviates

below the setpoint by a set threshold

Deviation High The alarm is shown if the process value deviates

above the setpoint by a set threshold

Deviation Band The alarm is shown if the process value deviates

above and below the setpoint by a set threshold

If an alarm is not configured it is not shown in the list of

level 2 parameters, section 5.3

Additional alarm messages may be shown such as

CONTROL LOOP BROKEN. This occurs if the controller

does not detect a change in process value following a

change in output demand after a suitable delay time.

Another alarm message may be INPUT SENSOR BROKEN

(SBr). This occurs if the sensor becomes open circuit; the

output level will adopt a ‘SAFE’ value which can be set up

in Operator Level 2.

3.1.3 Alarm Indication

If an alarm occurs, the red ALM beacon will flash. A

scrolling text message will describe the source of the alarm.

Any output (usually a relay) attached to the alarm will

operate. An alarm relay can be configured using the Quick

Start Codes to be energised or de-energised in the alarm

condition. It is normal to configure the relay to be de-

energised in alarm so that an alarm is indicated if power to

the controller fails.

Press and τ(ACK) together to acknowledge

If the alarm is still present the ALM beacon will light

continuously otherwise it will go off.

The action which takes place depends on the type of alarm

configured:-

Non

latching A non latching alarm will reset itself when

the alarm condition is removed. By default

alarms are configured as non-latching, de-

energised in alarm.

Auto

Latching An auto latching alarm requires

acknowledgement before it is reset. The

acknowledgement can occur BEFORE the

condition causing the alarm is removed.

Manual

Latching The alarm continues to be active until both

the alarm condition is removed AND the

alarm is acknowledged. The

acknowledgement can only occur AFTER

the condition causing the alarm is removed.

By default alarms are configured as non-latching, de-

energised in alarm.

Measured Temperature

(

or Process Value ‘PV’

)

Target Temperature

(Setpoint ‘SP’)

3200 Series

CS 3216 Operators Manual 7

3.1.4 Auto, Manual and Off Mode

The controller can be put into Auto, Manual or Off mode –

see next section.

Auto mode is the normal operation where the output is

adjusted automatically by the controller in response to

changes in the measured temperature.

In Auto mode all the alarms and the special functions (auto

tuning, soft start, timer and programmer) are operative

Manual mode means that the controller output power is

manually set by the operator. The input sensor is still

connected and reading the temperature but the control loop

is ‘open’.

In manual mode the MAN beacon will be lit, Band and

deviation alarm are masked, the auto-tuning timer and

programmer functions are disabled.

The power output can be continuously increased or

decreased using the or buttons.

!Manual mode must be used with care. The power

level must not be set and left at a value that can damage

the process or cause over-heating. The use of a separate

‘over-temperature’ controller is recommended.

Off mode means that the heating and cooling outputs are

turned off. The process alarm and analogue retransmission

outputs will, however, still be active while Band and

deviation alarm will be OFF.

3.1.5

To Select Auto, Manual or Off Mode

Press and hold and (Mode) together for more

than 1 second.

This can only be accessed from the HOME display.

1. Auto’ is shown in the upper display.

After 5 seconds the lower display will

scroll the longer description of this

parameter. ie ’loop mode –auto

manual off’

2. Press to select ‘mAn’.Press

again to select ‘OFF’. This is shown in

the upper display.

3. When the desired Mode is selected, do

not push any other button. After 2

seconds the controller will return to the

HOME display.

4. If OFF has been selected, OFF will be shown in the

lower display and the heating and cooling outputs will

be off

5. If manual mode has been selected, the MAN beacon

will light. The upper display shows the measured

temperature and the lower display the demanded output

power.

☺The transfer from Auto to manual mode is ‘bumpless’.

This means the output will remain at the current value

at the point of transfer. Similarly when transferring

from Manual to Auto mode, the current value will be

used. This will then slowly change to the value

demanded automatically by the controller.

6. To manually change the power output, press or

to lower or raise the output. The output power is

continuously updated when these buttons are pressed

7. To return to Auto mode, press and 

together. Then press to select ‘Auto’.

t+ u

3200 Series

8 ACS 3216 Operators Manual

4. Operator Level 1

4.1.1 Level 1 Operator Parameters

A minimal list of parameters are available in operator Level

1 which is designed for day to day operation. Access to

these parameters is not protected by a pass code.

Press to step through the list of parameters. The

mnemonic of the parameter is shown in the lower display.

After five seconds a scrolling text description of the

parameter appears.

The value of the parameter is shown in the upper display.

Press or to adjust this value. If no key is

pressed for 30 seconds the controller returns to the HOME

display

The parameters that appear depend upon the functions

configured. They are:-

Home List

Parameter

Mnemonic Scrolling Display

and Description Alterability

WRK.OP WORKING

OUTPUT

The active output

value

Read only.

Appears when the

controller is in AUTO or

OFF mode.

In a motorised valve

controller (option VC or

VP) this is the ‘inferred’

position of the valve

A.TUNE AUTO TUNE

Activate Auto

Tune Of PID

Loop.

Alterable

SP1 SETPOINT 1 Alterable

SP2 SETPOINT 2 Alterable

T.REMN TIME

REMAINING

Time to end of set

period

Read only

0:00 to 99.59 hh:mm or

mm:ss

DWELL SET TIME

DURATION

Timer set time

Alterable. Only shown if

timer (not programmer)

configured.

DEC.P DECIMAL

POINT Read only

UNITS DISPLAY

UNITS Read Only

PB PROPORTIONAL

BAND Alterable

TI INTEGRAL

TIME Alterable

TD DERIVATIVE

TIME Alterable

R2G RELATIVE

COOL GAIN Read Only

OP.HI OUTPUT

HIGH LIMIT Read Only

ADDR COMMS

ADDRESS Read Only

5. Operator Level 2

Level 2 provides access to additional parameters. Access to

these is protected by a security code.

5.1 To Enter Level 2

1. From any display press and hold .

2. After a few seconds the display will

show:-

3. Release .

(If no button is pressed for about 45 seconds the display

returns to the HOME display)

4. Press or to

choose Lev 2 (Level 2

5. After 2 seconds the

display will show:-

6. Press or to enter the

pass code. = ‘101’

•If an incorrect code is entered the controller reverts to

Level 1.

5.2 To Return to Level 1

1. Press and hold 

2. Press to select LEv 1

The controller will return to the level 1 HOME display.

Note: A security code is not required when going from a

higher level to a lower level.

5.3 Level 2 Parameters

Press to step through the list of parameters. The

mnemonic of the parameter is shown in the lower display.

After five seconds a scrolling text description of the

parameter appears.

The value of the parameter is shown in the upper display.

Press or to adjust this value. If no key is

pressed for 30 seconds the controller returns to the HOME

display

Backscroll is achieved when you are in this list by pressing

while holding down .

The following table shows a list of parameters available in

Level 2.

3200 Series

CS 3216 Operators Manual 9

6. Access to Further Parameters

Parameters are available under different levels of security

and are defined as Level 1 (Lev1), Level 2 (Lev2), Level 3

(Lev 3) and Configuration (Conf).

Level 1 has no passcode since it contains a minimal set of

parameters generally sufficient to run the process on a daily

basis.

Level 2 allows access to parameters which may used in

commissioning a controller or settings between different

products or batches.

Level 1 and Level 2 operation has been described in the

previous sections.

Level 3 and Configuration level parameters are also

available as follows:-

6.1.1 Level 3

Level 3 makes all operating parameters available and

alterable (if not read only). It is typically used when

commissioning a controller.

Examples of parameters available in Level 3 are:-

Range limits, setting alarm levels, communications address.

The instrument will continue to control when in Levels 1, 2

or 3.

6.1.2 Configuration Level

This level makes available all parameters including the

operation parameters so that there is no need to switch

between configuration and operation levels during

commissioning. It is designed for those who may wish to

change the fundamental characteristics of the instrument to

match the process.

Examples of parameters available in Configuration level

are:-

Input (thermocouple type); Alarm type; Communications

type.

WARNING

Configuration level gives access to a wide range of

parameters which match the controller to the process.

Incorrect configuration could result in damage to the

process being controlled and/or personal injury. It is the

responsibility of the person commissioning the process to

ensure that the configuration is correct.

In configuration level the controller is not controlling the

process or providing alarm indication. Do not select

configuration level on a live process.

Operating

Level Home

List Full

Operator Configuration Control

Level 1 Yes

Level 2 Yes

Level 3 Yes

Conf No

6.1.3 Selecting Recipes (Configuration Level)

Recipes can be selected from Level 3 or the Configuration

Level. After successfully entering the password in either of

these levels, the button until RECIP appears in the

lower display. Press the button once to enter the

RECIPE menu. Press the arrow buttons to select the desired

recipe. Press the button to exit the RECIPE menu.

3200 Series

10 ACS 3216 Operators Manual

6.1.4 To Select Access Level 3 or Configuration Level

Do This The Display You Should See Additional Notes

1. From any display press and hold

for more than 5 seconds

To Select Level 3

Lev 3

goto 0

CODE

The display will pass from the current operating level, for

example, Lev 1 to Lev 3 as the button is held down.

(If no button is then pressed for about 50 seconds the display

returns to the HOME display)

2. Press or to enter

the passcode for Level 3

CODE

The Level 3 code is 11:

If an incorrect code is entered the display reverts to ‘got o ’.

The controller is now in the level 3 will then revert to the HOME

display

3. When the LEV3 GOTO view is

shown, as in paragraph 1 above, press

to select ‘Conf’

To Select Configuration level

Conf

goto 0

CODE

Note: must be pressed quickly (within 2 seconds) before

the controller requests the code for level 3

(If no button is then pressed for about 50 seconds the display

returns to the HOME display)

4. Press or to enter the

passcode for Configuration level

111

code

Conf

The configuration code is 111:

If an incorrect code is entered the display reverts to ‘goto’.

The controller is now in Configuration level will now show

Conf

5. Press and hold for more than 3

seconds

6. Press to select the required level

eg LEV 1

To Return to a Lower Level

Conf

goto

Lev1

goto

The choices are:

LEV 1 Level 1

LEV 2 Level 2

LEV 3 Level 3

ConF Configuration

It is not necessary to enter a code when going from a higher level

to a lower level.

Alternatively, press

and scroll to the Acces list header,

then press

to select the required level.

The display will then flash ‘ConF’ for a few seconds and the

controller will then go through its start up sequence, starting in

the level selected.

Do not power down while Conf is flashing. If a power down

does occur an error message will appear.

☺A special case exists if a security code has been

configured as ‘0’ If this has been done it is not necessary to

enter a code and the controller will enter the chosen level

immediately.

☺When the controller is in configuration level the

ACCESS list header can be selected from any view by

holding down the button for more than 3 seconds.

Then press again to select ‘ACCES’

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