ADB Safegate IDM 8000 Manuale utente

IDM 8000

CCR

User Manual

UM_IDM-8000, Rev. 1.7, 2021/05/06

A.0 Disclaimer / Standard Warranty

CE certification

The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and

hygiene. The European directives that have been taken into consideration in the design are available on written request to

ADB SAFEGATE.

ETL certification

The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and

FAA Airfield regulations. The FAA directives that have been taken into consideration in the design are available on written

request to ADB SAFEGATE.

All Products Guarantee

ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts

which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and

stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives

ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more

information on Material Handling Precautions and Storage precautions that must be followed.

ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same

condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such

goods to establish any claim.

ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after

receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation

of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be

furnished.

ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns

under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB

SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and

warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any

implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All

such warranties being expressly disclaimed.

Standard Products Guarantee

Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)

which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are

guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

Note

See your sales order contract for a complete warranty description.

FAA Certified product installed in the United States and purchased or funded with monies through the

Airport Improvement Program (AIP) installations guarantee

ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture

for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).

ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or

LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable edition).

ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against electrical defects in design

or manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable

edition). .

UM_IDM-8000, Rev. 1.7, 2021/05/06 iii

Note

See your sales order contract for a complete warranty description.

Liability

WARNING

Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,

death, or property and equipment damage. Use this equipment only as described in the manual.

ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its

equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the

manual are considered unintended uses and may result in serious personal injury, death or property damage.

Unintended uses, includes the following actions:

•Making changes to equipment that have not been recommended or described in this manual or using parts that are not

genuine ADB SAFEGATE replacement parts or accessories.

•Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable

safety standards if not in contradiction with the general rules.

•Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.

•Allowing unskilled personnel to perform any task on or with the equipment.

This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,

electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BV's prior written consent.

This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this

manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such

revision or change. Details and values given in this manual are average values and have been compiled with care. They are not

binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on

the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made

that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any

third party's patents or rights. The information given does not release the buyer from making their own experiments and

tests.

IDM 8000

TABLE OF CONTENTS

1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1

1.1.1 Introduction to Safety ................................................................................................................................................................................. 2

1.1.2 Intended Use .................................................................................................................................................................................................. 2

1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3

1.1.4 Material Handling: Heavy Equipment .................................................................................................................................................. 3

1.1.5 Operation Safety ........................................................................................................................................................................................... 3

1.1.6 Maintenance Safety ..................................................................................................................................................................................... 4

1.1.7 Material Handling Precautions, ESD ..................................................................................................................................................... 4

1.1.8 Arc Flash and Electric Shock Hazard ..................................................................................................................................................... 5

2.0 About this Manual ................................................................................................................................................................. 7

3.0 Introduction ............................................................................................................................................................................ 9

3.1 General .......................................................................................................................................................................................................................... 9

3.1.1 IDM 8000 ......................................................................................................................................................................................................... 9

3.1.2 Airfield lighting serial circuit (AFL-circuit) ........................................................................................................................................... 9

3.1.3 Airfield lighting power circuit (AFL-circuit) design guidelines .................................................................................................... 9

3.1.4 Specifications ................................................................................................................................................................................................. 9

3.2 CCR Technical Data ................................................................................................................................................................................................ 10

3.2.1 Input Voltage (U 1) and Frequency (F1) ............................................................................................................................................ 10

3.2.2 Efficiency and Power Factor ................................................................................................................................................................... 10

3.2.3 Environmental ............................................................................................................................................................................................. 10

3.2.4 Output Current (I2) .................................................................................................................................................................................... 10

3.2.5 CCR Standard Sizes and Output Voltages ........................................................................................................................................ 10

3.2.6 Protective Functions ................................................................................................................................................................................. 11

3.2.7 Monitoring Functions ............................................................................................................................................................................... 11

3.2.8 Display Functions ....................................................................................................................................................................................... 11

3.2.9 Remote Control Interfaces ..................................................................................................................................................................... 12

3.3 CCR functional components ............................................................................................................................................................................... 12

3.3.1 General ........................................................................................................................................................................................................... 12

3.3.2 Power Circuit ................................................................................................................................................................................................ 14

3.3.3 Main Transformer, Efficiency and Power Factor ............................................................................................................................. 14

3.3.4 High Voltage Circuit .................................................................................................................................................................................. 15

3.3.5 Control Unit .................................................................................................................................................................................................. 15

3.3.6 Serial Control Interface ............................................................................................................................................................................ 16

3.3.7 Parallel control interface ......................................................................................................................................................................... 17

4.0 User Interface ....................................................................................................................................................................... 19

4.1 Control functions .................................................................................................................................................................................................... 19

4.1.1 Control functions with Operation switches ..................................................................................................................................... 19

4.1.2 Circuit Selector Control via Display unit ........................................................................................................................................... 20

4.1.3 Led Indicators .............................................................................................................................................................................................. 20

4.2 Display Unit ............................................................................................................................................................................................................... 20

4.2.1 Display Interface Main Menu Structure ............................................................................................................................................ 24

4.2.2 The set menu is divided into 3 sub menus: ..................................................................................................................................... 24

4.2.3 Commonly used symbols in all display menus: ............................................................................................................................. 24

4.3 View functions ......................................................................................................................................................................................................... 24

4.4 Calibration functions ............................................................................................................................................................................................. 27

4.4.1 Output Current I2 and Voltage U2 Calibration .............................................................................................................................. 27

4.4.2 Input Voltage U1 Calibration ................................................................................................................................................................. 28

4.4.3 Lamp Fault and VA-Drop Calibration ................................................................................................................................................. 29

4.4.4 Earth Fault Calibration ............................................................................................................................................................................. 30

4.5 Protective Functions .............................................................................................................................................................................................. 31

4.5.1 Open Circuit Protection ........................................................................................................................................................................... 33

4.5.2 Over Current Protection .......................................................................................................................................................................... 34

UM_IDM-8000, Rev. 1.7, 2021/05/06 v

4.5.3 Over Current Protection, Fast Reset .................................................................................................................................................... 34

4.5.4 Input Voltage Protection ......................................................................................................................................................................... 34

4.5.5 Input Frequency and Temperature Protection ................................................................................................................................ 35

4.6 Setting Functions .................................................................................................................................................................................................... 37

4.6.1 Output Current Step Setting ................................................................................................................................................................. 38

4.6.2 Lamp Fault Setting .................................................................................................................................................................................... 38

4.6.3 Earth Fault Setting ..................................................................................................................................................................................... 39

4.6.4 VA-Drop Setting ......................................................................................................................................................................................... 40

4.6.5 Current fault setting .................................................................................................................................................................................. 41

4.6.6 Time and date setting .............................................................................................................................................................................. 41

4.6.7 Hardware system settings ...................................................................................................................................................................... 42

4.6.8 System settings ........................................................................................................................................................................................... 44

4.6.9 Remote control settings .......................................................................................................................................................................... 46

4.6.10 Circuit selector minimum current setting ...................................................................................................................................... 47

4.6.11 LCD contrast setting ............................................................................................................................................................................... 48

4.6.12 Language setting ..................................................................................................................................................................................... 48

5.0 Installation ............................................................................................................................................................................ 49

5.1 General ....................................................................................................................................................................................................................... 49

5.1.1 Air conditioning .......................................................................................................................................................................................... 49

5.1.2 Transportation, Unpacking and Storage ........................................................................................................................................... 49

5.1.3 Moving and Handling the CCR at Site ............................................................................................................................................... 51

5.1.4 Installation Requirements ....................................................................................................................................................................... 51

5.2 Mechanical Installation ......................................................................................................................................................................................... 51

5.3 Electrical Installation .............................................................................................................................................................................................. 51

5.3.1 Mains Connection ...................................................................................................................................................................................... 52

5.3.2 AFL-Circuit Connection ............................................................................................................................................................................ 53

5.3.3 Serial Remote Control Connection ..................................................................................................................................................... 53

5.3.4 Parallel Remote Control Connection .................................................................................................................................................. 53

5.4 Load matching ......................................................................................................................................................................................................... 53

5.5 Commissioning Procedure .................................................................................................................................................................................. 56

6.0 Maintenance ......................................................................................................................................................................... 59

6.1 Content of Maintenance Work .......................................................................................................................................................................... 59

6.2 Standard of Maintenance Work ........................................................................................................................................................................ 59

6.3 Cycle of Maintenance Work ............................................................................................................................................................................... 59

6.4 Tools ............................................................................................................................................................................................................................. 60

7.0 Troubleshooting ................................................................................................................................................................... 61

7.1 CCR Does Not Start ............................................................................................................................................................................................... 61

7.2 CCR Trips .................................................................................................................................................................................................................... 62

7.3 Incorrect Performance of the CCR ................................................................................................................................................................... 63

IDM 8000

TABLE OF CONTENTS

A.0 Appendix A – Serial communication interface – Profibus DP connection .................................................................... 65

B.0 Appendix B – Serial communication interface – Modbus TCP connection ................................................................... 67

C.0 Appendix C – Serial control interface signal list – Profibus DP ...................................................................................... 69

D.0 Appendix D – Serial control interface signal list – Modbus TCP .................................................................................... 73

E.0 Appendix E – Parallel control interface signal list ............................................................................................................ 77

F.0 Appendix F – Parallel remote control example ................................................................................................................. 79

G.0 Appendix G – Profibus DP design notes/AFL-control system designers ...................................................................... 81

H.0 Appendix H – Modbus TCP design notes/AFL-control system designers ..................................................................... 83

I.0 Appendix I – Commissioning test report form .................................................................................................................. 85

J.0 Appendix J – Spare part list ................................................................................................................................................. 89

K.0 Appendix K – Components of electronics ......................................................................................................................... 93

L.0 Appendix L – CCR components ........................................................................................................................................... 95

M.0 Appendix M – Output Terminals ....................................................................................................................................... 97

M.1 Slide Switch Terminal, Option .......................................................................................................................................................................... 97

M.2 Terminal Taps .......................................................................................................................................................................................................... 98

M.3 Series Cut Out (SCO), Option ........................................................................................................................................................................... 99

N.0 SUPPORT ............................................................................................................................................................................ 103

N.1 ADB SAFEGATE Website ................................................................................................................................................................................... 103

N.2 Recycling ................................................................................................................................................................................................................. 104

N.2.1 Local Authority Recycling .................................................................................................................................................................... 104

N.2.2 ADB SAFEGATE Recycling .................................................................................................................................................................... 104

UM_IDM-8000, Rev. 1.7, 2021/05/06 vii

IDM 8000

TABLE OF CONTENTS

viii

List of Figures

Figure 1: Parallel control unit IDM 8000-03 layout and HW settings ................................................................................................................. 17

Figure 2: Control rack with display unit and control switches ............................................................................................................................... 19

Figure 3: Circuit selector control via display unit ........................................................................................................................................................ 20

Figure 4: Display unit ............................................................................................................................................................................................................. 22

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