Advanced Energy Thyro-PX Manuale utente

Thyro‑PX® DC Power Controller

User Manual

June 2021 57010241-00B

This manual and the information contained herein are the proprietary property of

Advanced Energy Industries, Inc.

No part of this manual may be reproduced or copied without the express written

permission of Advanced Energy Industries, Inc. Any unauthorized use of this manual

DISCLAIMER AND LIMITATION OF LIABILITY

The information contained in this manual is subject to change by Advanced Energy

Industries, Inc. without prior notice. Advanced Energy Industries, Inc. makes no

warranty of any kind whatsoever, either expressed or implied, with respect to the

information contained herein. Advanced Energy Industries, Inc. shall not be liable in

damages, of whatever kind, as a result of the reliance on or use of the information

contained herein.

PRODUCT USAGE STATEMENT

WARNING:

Read this entire manual and all other publications pertaining to the work

to be performed before you install, operate, or maintain this equipment.

Practice all plant and product safety instructions and precautions. Failure

to follow instructions can cause personal injury and/or property damage. If

the equipment is used in a manner not specified by the manufacturer, the

protection provided by the equipment might be impaired. All personnel who

work with or who are exposed to this equipment must take precautions to

protect themselves against serious or possibly fatal bodily injury.

Advanced Energy Industries, Inc. (AE) provides information on its products

and associated hazards, but it assumes no responsibility for the after-sale

operation of the equipment or the safety practices of the owner or user.

NEVER DEFEAT INTERLOCKS OR GROUNDS.

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B ii

AVERTISSEMENT:

Lire ce manuel au complet ainsi que toutes les autres publications portant

sur le travail à effectuer avant d’installer, d’utiliser ou d’entretenir cet

équipement. Suivre toutes les consignes de sécurité et appliquer toutes

les mesures de précautions de l'usine et du produit. Ne pas suivre ces

consignes peut entraîner des blessures corporelles et/ou des dommages

matériels. Si l’équipement est utilisé de manière non spécifiée par le

fabricant, la protection fournie par l’équipement peut être compromise. Tous

les membres du personnel travaillant sur cet équipement ou qui y sont

exposés doivent prendre des mesures de précaution pour se protéger contre

des blessures graves, voire mortelles.

Advanced Energy Industries, Inc. (AE) fournit des renseignements sur

ses produits et les dangers qui y sont liés, mais elle ne peut être

tenue responsable du fonctionnement après-vente de l’équipement ou des

pratiques de sécurité du propriétaire ou de l’utilisateur. NE JAMAIS METTRE

EN ÉCHEC OU CONTOURNER LES DISPOSITIFS DE PROTECTION DE

VERROUILLAGE OU DE MISE À LA TERRE.

TRADEMARKS

All Advanced Energy trademarks are the property of Advanced Energy

Industries, Inc. For the list of Advanced Energy trademarks, visit: https://

www.advancedenergy.com/legal/. Any unauthorized use of Advanced Energy

trademarks is prohibited.

All other trademarks are the property of their respective owners.

CUSTOMER FEEDBACK

Advanced Energy’s technical writing staff has carefully developed this manual using

research-based document design principles. However, improvement is ongoing, and

the writing staff welcomes and appreciates customer feedback. Please send any

comments on the content, organization, or format of this user manual to:

•[email protected]

To order a manual, please contact Technical Support:

•[email protected]

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B iii

Table of Contents

Chapter 1. Safety and Product Compliance Guidelines

Important Safety Information ................................................................................. 1-1

Danger, Warning, and Caution Boxes ................................................................... 1-1

Safety Guidelines .................................................................................................. 1-2

Rules for Safe Installation and Operation ....................................................... 1-2

Interpreting Product Labels ................................................................................... 1-2

Product Compliance .............................................................................................. 1-4

Product Certification ................................................................................ ....... 1-4

Safety and EMC Directives and Standards ............................................. ....... 1-5

Conditions of Use .................................................................................... ....... 1-5

Environmental Compliance ............................................................................. 1-5

Interlocks and Limiting Conditions ................................................................. ....... 1-6

Chapter 2. Product Overview

General Description ....................................................................................... ....... 2-1

Unit Features ......................................................................................................... 2-1

Chapter 3. Specifications

Physical Specifications .......................................................................................... 3-1

Electrical Specifications ................................................................................. ....... 3-2

Cooling Specifications ........................................................................................... 3-4

Environmental Specifications ................................................................................ 3-5

Type Designation ........................................................................................... ....... 3-6

Chapter 4. Communication Controls

Controls and Indicators .................................................................................. ....... 4-1

Status Indicators (LEDs) ................................................................................. 4-2

Relay Indicators .............................................................................................. 4-4

Analog and Digital I/O .................................................................................... ....... 4-4

Module Slots .................................................................................................. ..... 4-10

Thyro‑Touch Display ........................................................................................... 4-11

Thyro‑Touch Display Menus ......................................................................... 4-13

Accessing the Main Menu ....................................................................... ..... 4-13

Software User Interface ................................................................................. ..... 4-13

Using the Software .................................................................................. ..... 4-14

Installation .............................................................................................. 4-14

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B ivTable of Contents

Chapter 5. Installation, Setup, and Operation

Preparing to Install the Unit ................................................................................... 5-1

Spacing Requirements ............................................................................ ....... 5-1

Dimensional Drawings .................................................................................... 5-1

Installation Requirements ............................................................................... 5-2

Unpacking the Unit .................................................................................. ....... 5-3

Lifting the Unit ................................................................................................. 5-3

Installing the Unit ................................................................................................... 5-4

Installing Optional Modules ..................................................................... ....... 5-4

Mounting the Unit .................................................................................... ....... 5-5

Grounding ....................................................................................................... 5-6

Connecting I/O and Auxiliary Connectors ....................................................... 5-6

Connecting Load and Auxiliary Power ............................................................ 5-7

Connection Diagrams ..................................................................................... 5-8

First Time Operation ...................................................................................... ..... 5-13

Normal Operation ................................................................................................ 5-13

Setpoint Control ............................................................................................. ..... 5-14

Monitoring ...................................................................................................... ..... 5-15

Minimum and Maximum Monitoring .............................................................. 5-15

Fuse Monitoring ............................................................................................ 5-16

Mains Voltage Monitoring ............................................................................. 5-16

B12C and B18C Operation ............................................................................ ..... 5-16

Connection .............................................................................................. ..... 5-17

Control Wiring ............................................................................................... 5-18

Configuring for B12C and B18C Operation ............................................. ..... 5-18

Maintenance ........................................................................................................ 5-21

Fan Maintenance .......................................................................................... 5-21

Chapter 6. Troubleshooting and Global Services

Troubleshooting Checklist ..................................................................................... 6-1

AE Global Services ........................................................................................ ....... 6-2

Primary Contact Information ........................................................................... 6-3

Alternate Contact Information ......................................................................... 6-3

Returning Units for Repair ..................................................................................... 6-3

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B vTable of Contents

List of Tables

Table 1-1. Interlocks and limiting conditions .................................................. ....... 1-7

Table 3-1. Physical specifications ......................................................................... 3-1

Table 3-2. Electrical specifications ........................................................................ 3-2

Table 3-3. Type voltage 500 volts ......................................................................... 3-3

Table 3-4. Type voltage 690 volts ........................................................................ 3-3

Table 3-5. Current derating ................................................................................... 3-4

Table 3-6. Fan current, air volume, and sound pressure ............................... ....... 3-4

Table 3-7. Environmental standard specifications ........................................ ....... 3-5

Table 3-8. Climatic specifications ......................................................................... 3-5

Table 3-9. Type designation .................................................................................. 3-6

Table 4-1. Thyro-PX DC status LEDs ............................................................ ....... 4-3

Table 4-2. Relay indications .................................................................................. 4-4

Table 4-3. 9-pin digital I/O connector (X51) ................................................... ....... 4-6

Table 4-4. 9-pin analog I/O connector (X52) ......................................................... 4-7

Table 4-5. 16-pin analog/digital I/O connector (X53 or X54) ................................. 4-7

Table 4-6. 16-pin digital I/O connector (X53 or X54) ............................................. 4-7

Table 4-7. Relay K1, K2, and K3 connectors (X21, X22, X23) ...................... ....... 4-9

Table 4-8. AC auxiliary power supply input (X1) ................................................... 4-9

Table 4-9. DC auxiliary power supply input (X3) ................................................. 4-10

Table 5-1. Terminal screw size ...................................................................... ....... 5-8

Table 5-2. Terminal screw torque .................................................................. ....... 5-8

Table 5-3. Setpoint characteristics ...................................................................... 5-14

Table 5-4. Minimum and maximum conditions .................................................... 5-16

Table 6-1. Using LED states for troubleshooting ........................................... ....... 6-2

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B viList of Tables

List of Figures

Figure 3-1. Current derating .................................................................................. 3-4

Figure 4-1. Total setpoint ............................................................................... ....... 4-2

Figure 4-2. Status LEDs ........................................................................................ 4-3

Figure 4-3. Front I/O connectors ........................................................................... 4-6

Figure 4-4. Bottom I/O connectors ........................................................................ 4-9

Figure 4-5. Module slots ...................................................................................... 4-11

Figure 4-6. Thyro‑Touch display ................................................................... ..... 4-12

Figure 4-7. Connection to local installed server .................................................. 4-14

Figure 5-1. Thyro-PX DC 3PX 500-1000 HF DC, 1250 HF DC, 1800 HF

DC, Thyro-PX DC 3PX 690-1000 HF DC, 1700 HF DC ...................................... 5-2

Figure 5-2. Anybus module removal .............................................................. ....... 5-5

Figure 5-3. I/O module removal ..................................................................... ....... 5-5

Figure 5-4. 3PXDC 1000A_1250A power controller connections .................. ..... 5-10

Figure 5-5. 3PXDC 1700A...1800A power controller connections ................. ..... 5-11

Figure 5-6. 3PXDC snubber connections ............................................................ 5-12

Figure 5-7. Total setpoint ............................................................................... ..... 5-14

Figure 5-8. Control characteristics for U control .................................................. 5-15

Figure 5-9. B12C vector group ............................................................................ 5-17

Figure 5-10. B18C vector group .......................................................................... 5-17

Figure 5-11. Shield clamp .............................................................................. ..... 5-18

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B viiList of Figures

Safety and Product Compliance

Guidelines

IMPORTANT SAFETY INFORMATION

To ensure safe installation and operation of the Advanced Energy Thyro-PX DC unit,

read and understand this manual before attempting to install and operate this unit. At

a minimum, read and follow the safety guidelines, instructions, and practices.

DANGER, WARNING, AND CAUTION BOXES

This symbol represents important notes concerning potential harm to people, this

unit, or associated equipment. Advanced Energy includes this symbol in danger,

warning, and caution boxes to identify specific levels of hazard seriousness.

DANGER:

DANGER indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury. DANGER is limited to the most extreme

situations.

DANGER:

DANGER indique une situation dangereuse imminente qui, si elle n’est pas

évitée, pourrait provoquer la mort ou des blessures graves. DANGER est

réservé aux situations les plus extrêmes.

WARNING:

WARNING indicates a potentially hazardous situation that, if not avoided,

could result in death or serious injury, and/or property damage.

AVERTISSEMENT:

AVERTISSEMENT indique une situation potentiellement dangereuse qui, si

elle n’est pas évitée, pourrait provoquer la mort ou des blessures graves

et/ou des dommages matériels.

Thyro‑PX® DC Power Controller Chapter

57010241-00B Safety and Product Compliance Guidelines 1‑1

CAUTION:

CAUTION indicates a potentially hazardous situation that, if not avoided,

could result in minor or moderate injury, and/or property damage. CAUTION

is also used for property-damage-only accidents.

ATTENTION:

ATTENTION indique une situation potentiellement dangereuse qui, si elle

n’est pas évitée, pourrait provoquer des blessures mineures ou modérées

et/ou des dommages matériels. ATTENTION est également utilisé pour des

accidents causant uniquement des dommages matériels.

SAFETY GUIDELINES

Review the following information before attempting to install and operate the

product.

Rules for Safe Installation and Operation

Please note the following rules:

• Do not attempt to install or operate this equipment without proper training.

• Ensure that this unit is properly grounded.

• Ensure that all cables are properly connected.

• Verify that input voltage and current source capacity are within specifications

before turning on the unit.

• Use proper electrostatic discharge (ESD) precautions.

• Maintenance and service must be performed only by AE-trained service

personnel.

INTERPRETING PRODUCT LABELS

The following labels might appear on your unit:

Capacitor discharge warning (5 minutes)

CE label

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B Safety and Product Compliance Guidelines 1‑2

Complies with applicable European

directives.

Protective conductor terminal

This terminal must be connected first

and be of proper type and size for

the circuit with the highest voltage

and current carrying capacity. Note that

other connections might have higher

requirements than that of the mains

connection.

On or off

or Phase

Power on/standby

Hazardous voltage

Voltage > 30 VRMS, 42.4 V peak, or

60 VDC

Hot surface

No user-serviceable parts

European Union RoHS compliant

Refer to manual for more information

Advanced Energy®Thyro‑PX® DC Power Controller

57010241-00B Safety and Product Compliance Guidelines 1‑3

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