Advanced Poly-Packaging US-4000 Manuale utente
1-800-754-4403
U.S.A.
1331 Emmitt Rd. • Akron, OH. 44306
330-785-4000 • Fax 330-785-4010
www.advancedpoly.com • sales@advancedpoly.com
U.K.
Advanced Poly-Packaging-UK, Ltd.
Over Causeway, Over, Glouchester GL2 8DB
44 1452 332400 • Fax 44 1452 332500
www.advancedpoly.com • salesuk@advancedpoly.com
®
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US-4000 Rotary
Check-Weigh Scale
Setup, Operation and Parts Manual, Ver 2
Advanced
Poly-Packaging, Inc.
1331 Emmitt Road, Akron, Ohio 44306
(800) 754-4403 www.advancedpoly.com
Acknowledgments
Manual written by Stuart Baker
Copyright
Copyright 2003, Advanced Poly-Packaging, Inc. All rights reserved. This manual and the program operating the equipment
described in it are copyrighted. You may not copy this manual in whole or part without written consent of
Advanced Poly-Packaging, Inc.
All information pertaining to the promotion, sale, distribution, operation and maintenance of the Ultra-Scale 4000 Rotary
Check-Weigh Scale, including this manual, drawings, schematic, wiring diagrams, VHS video tapes, brochures, specification
sheets, figures, charts, or any other information, due to its proprietary design and manufacture remain the property of Advanced
Poly Packaging, Inc. Unauthorized duplication, distribution or disclosure to third parties without the express permission of
Advanced Poly Packaging, Inc. is strictly prohibited.
Trademarks
Ultra-Scale is a trademark of Advanced Poly-Packaging, Inc. Advanced Poly-Packaging, Inc. owns also the following
trademarks: T-1000, Advanced Poly-Bags, Twin-Seal, Advanced Poly-Pack, Advanced Poly-Bag, Blist-a-Bag, Ultra-Feed,
Flip-Series, Seal-a-Print, Roll-a-Print, Ultra-Count.
Warranty
Warranty period is one year. The warranty commences on the date of delivery of the equipment to the purchaser.
APPI warrants to the Purchaser that the equipment is free from defects in workmanship or material under normal use and service.
During the warranty period, APPI agrees to repair or replace, at its sole option, without charge to Purchaser, any defective
component part of the equipment. To obtain service, Purchaser must return the equipment or component to APPI or an
authorized APPI distributor or service representative in an adequate container for shipping. Any shipping charges, insurance, or
other fees must be paid by Purchaser and all risk for the equipment shall remain with Purchaser until such time as APPI takes
receipt of the equipment. Upon receipt, APPI, the authorized distributor or service representative will promptly repair or repl ace
the defective component and then return the equipment or component to Purchaser, shipping charges, insurance and additional
fees prepaid. APPI may use reconditioned or like new parts or units, at its sole option, when repairing any component or
equipment.
Repaired products shall carry the same amount of outstanding warranty as from original purchase. Any claim under the warranty
must include a dated proof of delivery. In any event, APPI's liability for defective components or equipment is limited to
repairing or replacing the components.
This warranty is contingent upon proper use of the equipment by Purchaser and does not cover: expendable component parts
such as load cells, rollers, bushings, and the like; or if damage is due to accident, unusual physical, electrical or mechanical
stress, neglect, misuse, failure of electric power, improper environmental conditions, transportation, tampering with or alterin g of
the equipment, packaging of corrosive or contaminating products or other products damaging to components, and equipment or
components not owned or in the possession of original Purchaser.
APPI will not be liable for loss of production, profits, lost savings, special, incidental, consequential, indirect or other si milar
damages arising from breach of warranty, breach of contract, negligence, or their legal action even if APPI or its agent has been
advised of the possibility of such damages or for any claim brought against the Purchaser by another party.
This warranty allocates risks of equipment failure between Purchaser and APPI. APPI's pricing reflects this allocation of risk
and the limitations of liability contained in this warranty. The warranty set forth above is in lieu of all other express warra nties,
whether oral or written. The agents, employees, distributors and dealers of APPI are not authorized to make modifications to
this warranty, or additional warranties binding on APPI. Accordingly, additional statements such as dealer advertising or
presentations, whether oral or written, do not constitute warranties by APPI and should not be relied upon.
ADVANCED POLY-PACKAGING, INC. (APPI)
1331 Emmitt Road, Akron, Ohio 44306
(800) 754-4403
Terms of Sale, Final Payment Conditions of Warranty,
Acceptance of Warranty
ALL ORDERS ACCEPTED BY APPI AND PRODUCTS SHIPPED TO PURCHASER
ARE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS:
Outstanding Balances
Interest at the rate of 2% per month will be charged on any outstanding balances after 30 days late (60 days after
ship date). Furthermore, any warrantee on equipment is considered void when outstanding balances become
delinquent. Accounts are considered delinquent if the equipment is not paid in full within 90 days from the delivery
date.
Equipment Integration to other Equipment
APPI assumes no responsibility for the integration of its products to other products or within a system unless APPI
performs the integration, testing and provides the results of the tests to the purchaser in writing.
Delivery & Inspection
Customers are encouraged to inspect and test machinery and/or systems at APPI's facility prior to purchasing the
equipment. Failure to do so constitutes acceptance of equipment performance to purchaser's specification.
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Contents
______________________________________________________________________________
Chapter 1, Introduction
1.1 Welcome
1.2 Overview
1.3 Using This Manual
1.4 Specifications
1.5 Air and Power Requirements
1.6 Available Options
1.7 Special Note on Safety
Chapter 2, Getting Started
2.1 Unpacking
2.2 Operating Environment
2.3 Machine Setup
2.4 Hookups and Connections
2.5 Turning on the Power
Chapter 3, Operation: Touch Screen
3.1 Getting to Know The Touch Screen
3.2 Panel LEDs
3.3 System & Function Keys
3.4 Systems Settings; Function Keys
3.5 Systems Settings; Contrast
3.6 Auto Screen Off / Manual Screen Off
3.7 Parameter/Communication Settings
3.8 Touch Screen Color Scheme
3.9 Calibrating Screen
3.10 Pass Code Setup Screen
3.11 Main Menu
3.12 Operation Screen
3.13 Settings Screen
3.14 Auto Set Feature
3.15 Counters Screen
3.16 Accuracy Chart Screen
3.17 Weight History
3.18 Job Save Screens
3.19 Tote Setup Screen
3.20 Technical Assistance Screen
3.21 Message Screens
3.22 Quick Startup Procedures
Chapter 4, Mechanical Adjustments / Settings
4.1 Rotary Drum Positioning/Sensor Settings
4.2 Accumulating Funnel Adjustments
Chapter 5, Maintenance/Trouble-Shooting
5.1 Troubleshooting Checklist
Chapter 6, Parts / Drawings
Chapter 1
Introduction
Welcome
Overview
Using This Manual
Specifications
Air & Power Requirements
Available Options
Special Note on Safety
1.1 Welcome
Thank you for selecting the Ultra-Scale 4000 Rotary Check Weigh Scale (US-4000). Designed
to accurately weigh packages and sort acceptable product from over or under weight product, the
US-4000 will lower your packaging costs with an automatic operation, increased speeds,
versatility, reliability, and simplicity.
1.2 Overview
The newest electronics technology has been incorporated into the US-4000 to cut your setup
time. Setup changes are downloaded "on the fly" with no lost production time. And now with
pop-up windows for number pad and alphanumeric keypads, plus finger or object touch screens,
operators are trained within minutes.
1.3 Using This Manual
The following manual conventions are frequently used to assist in understanding important
information, alerting the operator of potentially dangerous or damaging practices, and the normal
functions of the US-4000.
Text normal text
Italics Used for emphasis
BOLDFACE Used to identify heading names
CAUTION:Warning messages. To avoid physical harm, damage to equipment or damage to
the product. Be sure to read these messages carefully.
Indice
