AEM SM100 Manuale utente

Operator’s Manual

Utility Track Loader

SM100

Machine Type UTL

Material Number 5100064108 / 3300031444

Version 04

Date 08/2022

Language [en-US] 5100064108

This Operator‘s Manual includes

the AEM Safety Manual

Imprint

Publisher and copyright holder:

WackerNeusonAmerica Corporation

N92W15000 Anthony Ave

Menomonee Falls, WI 53051, USA

www.wackerneuson.us

Original operator’s manual

worldwide.

This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or

translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.

Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of

Wacker Neuson America Corporation.

Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-

tion.

Wacker Neuson America Corporation reserves the right to change its products and their technical specifications

for further technical development at any time without any claim to changes to machines already delivered. The in-

formation in the technical documentation supplied with the product applies in each case.

The machine on the cover is for illustration purposes only and may therefore have special equipment (options).

Wacker Neuson America Corporation, responsibility for errors or omissions not accepted, printed in USA

California Proposition 65 Warning

WARNING

The engine exhaust from this product contains chemicals known to

the State of California to cause cancer, birth defects, or other repro-

ductive harm.

WARNING

Diesel engine exhaust and some of its constituents are known to the

State of California to cause cancer, birth defects, and other reproduc-

tive harm.

WARNING

Cancer and Reproductive Harm

www.P65Warnings.ca.gov

WARNING

Batteries, battery posts, terminals and related accessories contain

lead and lead compounds, and other chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm. WASH HANDS AFTER HANDLING.

This page is intentionally left blank.

Table of Contents

[en-US] | 08/2022 | 5100064108 | SM100 | Operator’s Manual

Table of Contents

1 Foreword

1.1 Information on This Operator’s Manual.................................................................................................. 8

1.2 Machine Reference Information............................................................................................................. 8

1.3 Machine Documentation ........................................................................................................................ 9

1.4 Expectations for Information in This Manual.......................................................................................... 9

1.5 Manufacturer's Approval ........................................................................................................................ 9

1.6 Abbreviations ....................................................................................................................................... 11

1.7 Maintenance Items............................................................................................................................... 11

2 Usage

2.1 Intended Use........................................................................................................................................ 12

2.2 Unintended Use ................................................................................................................................... 12

2.3 Residual Risks ..................................................................................................................................... 13

3 Safety

3.1 Signal Words Used in This Manual...................................................................................................... 14

3.2 Safety Guidelines for Operating the Machine ...................................................................................... 14

3.3 Safety Guidelines for Attachments....................................................................................................... 18

3.4 Safety Guidelines for Maintenance ...................................................................................................... 19

3.5 Safety Guidelines for the Engine Control Unit (ECU) .......................................................................... 20

3.6 Special Hazards................................................................................................................................... 20

3.7 Safety Guidelines when Using Internal Combustion Engines.............................................................. 21

3.8 Disposal ............................................................................................................................................... 21

4 Vehicle Description

4.1 Machine Description ............................................................................................................................ 22

4.2 Machine Overview ............................................................................................................................... 23

4.3 Labels Overview .................................................................................................................................. 24

4.4 Safety Labels ....................................................................................................................................... 26

4.5 Information Labels ............................................................................................................................... 29

5 Transportation

5.1 Preparing the Machine for Transportation ........................................................................................... 32

5.2 Loading and Unloading the Machine ................................................................................................... 32

5.3 Towing the Machine............................................................................................................................. 33

6 Operation

6.1 Risk of Injury or Death ......................................................................................................................... 35

6.2 Inspecting the Work Area..................................................................................................................... 36

6.3 Break-In Period .................................................................................................................................... 36

6.4 Operation Checklists............................................................................................................................ 37

6.5 Machine Controls ................................................................................................................................. 38

Table of Contents

vi Operator’s Manual | 5100064108 | SM100 | 08/2022 | [en-US]

6.6 Control Interlock System...................................................................................................................... 39

6.7 Starting and Stopping the Engine ........................................................................................................ 40

6.8 Operating the Machine in Extreme Weather Temperatures ................................................................ 42

6.9 Instrument Display ............................................................................................................................... 44

6.10 Instrument Display Symbols and Functions......................................................................................... 46

6.11 Instrument Display Subpages Menus .................................................................................................. 48

6.12 Machine Status Screens ...................................................................................................................... 49

6.13 Machine Options .................................................................................................................................. 50

6.14 Machine Vitals...................................................................................................................................... 50

6.15 Instrument Display Settings ................................................................................................................. 51

6.16 Auxiliary Override................................................................................................................................. 52

6.17 Adjusting the Operator Platform........................................................................................................... 52

6.18 Ground Drive and Loader Controls ...................................................................................................... 53

6.19 Operating on Slopes ............................................................................................................................ 56

6.20 Using the Manual Coupler ................................................................................................................... 57

6.21 Auxiliary Hydraulic Connections .......................................................................................................... 60

6.22 Manual Auxiliary Controls .................................................................................................................... 61

6.23 Filling and Dumping the Bucket ........................................................................................................... 61

6.24 Recommended Fuels—Diesel and Biodiesel....................................................................................... 62

6.25 Refueling the Machine ......................................................................................................................... 63

6.26 Lift Arm Manual Override ..................................................................................................................... 64

6.27 Lift Arm Support Device ....................................................................................................................... 65

6.28 Parking the Machine ............................................................................................................................ 66

7 Maintenance

7.1 Maintenance ........................................................................................................................................ 67

7.2 Maintenance Label............................................................................................................................... 68

7.3 General Daily Checks .......................................................................................................................... 71

7.4 Operating the Hood.............................................................................................................................. 71

7.5 Lubrication Plan ................................................................................................................................... 72

7.6 Engine Oil Viscosity ............................................................................................................................. 74

7.7 Checking and Adding Engine Coolant ................................................................................................. 75

7.8 Checking the Hydraulic Oil Level ......................................................................................................... 76

7.9 Testing the Control Interlock System ................................................................................................... 77

7.10 Checking for Leaks .............................................................................................................................. 78

7.11 Checking the Engine Oil ...................................................................................................................... 79

7.12 Draining and Cleaning the Water Separator ........................................................................................ 81

7.13 Checking the Exhaust System ............................................................................................................. 82

7.14 Checking the Continuous Flow Shutoff System................................................................................... 83

7.15 Cleaning the Machine .......................................................................................................................... 84

7.16 Changing the Engine Oil and Filter ...................................................................................................... 85

Table of Contents

vii

[en-US] | 08/2022 | 5100064108 | SM100 | Operator’s Manual

7.17 Checking and Adjusting the Drive Belts............................................................................................... 87

7.18 Checking the Undercarriage ................................................................................................................ 89

7.19 Inspecting Hoses and Hard Lines ........................................................................................................ 89

7.20 Servicing the Air Cleaner ..................................................................................................................... 90

7.21 Checking and Cleaning the Radiator Fins ........................................................................................... 91

7.22 Checking and Adjusting Track Tension ............................................................................................... 92

7.23 Replacing the Fuel Filter ...................................................................................................................... 94

7.24 Replacing the Hydraulic Tank Filler Cap.............................................................................................. 96

7.25 Replacing the Hydraulic Fluid and Filter .............................................................................................. 96

7.26 Maintaining the Battery ........................................................................................................................ 98

7.27 Engine—Jump-starting ........................................................................................................................ 99

8 Troubleshooting

8.1 Engine and Engine Oil Warning Lights .............................................................................................. 103

8.2 Diagnostic Trouble Codes.................................................................................................................. 103

9 Shutdown

9.1 Long-Term Storage............................................................................................................................ 107

9.2 Machine Disposal and Decommissioning .......................................................................................... 108

10 Technical Data

10.1 Engine................................................................................................................................................ 109

10.2 Machine Speeds ................................................................................................................................ 109

10.3 Fluids ................................................................................................................................................. 110

10.4 Electrical System ............................................................................................................................... 111

10.5 Hydraulic System ............................................................................................................................... 111

10.6 Drive System...................................................................................................................................... 111

10.7 Controls.............................................................................................................................................. 111

10.8 Forces ................................................................................................................................................ 112

10.9 Weights and Ground Pressure........................................................................................................... 112

10.10 Tightening Torques ............................................................................................................................ 113

10.11 Dimensions ........................................................................................................................................ 114

11 Emission Control Systems Information and Warranty—Diesel

11.1 Emission Control System Background Information............................................................................ 115

11.2 Limited Defect Warranty for Exhaust Emission Control System ........................................................ 116

11.3 Limited Defect Warranty for Wacker Neuson Emission Control Systems.......................................... 116

11.4 Yanmar Limited Warranty .................................................................................................................. 118

11.5 Yanmar Power Technology Co., Ltd. Emission Control System Warranty—USA Only..................... 120

12 Compact Tool Carrier AEM Safety Manual

Index .............................................................................................................................................................. 148

Foreword

1.1 Information on This Operator’s Manual

8Operator’s Manual | SM100 | 5100064108 | 08/2022 | [en-US]

1 Foreword

1.1 Information on This Operator’s Manual

The canister for storing the operator’s manual is located on the underside of

the hood.

1.2 Machine Reference Information

The following machines and variants/options are described:

Machine Item Number

SM100 1000423340, 1000494879

Machine identification

A nameplate listing the model number, item number, and serial number is at-

tached to this machine. The location of the nameplate is shown below.

Fig.1: Nameplate location

Engine nameplate

The engine nameplate identifies the model, displacement, and engine num-

ber. The location of the engine nameplate is shown below.

Fig.2: Engine nameplate location

Foreword

Machine Documentation 1.3

[en-US] | 08/2022 | 5100064108 | SM100 | Operator’s Manual

Write the machine information for your machine on this page. Provide these

numbers to your dealer when you need service parts or information about

your machine.

Machine model

Machine item number

Machine serial number

Engine serial number

Wacker Neuson dealer

Address

Phone number

1.3 Machine Documentation

Keep a copy of the operator’s manual with the machine at all times.

From this point forward in this documentation, Wacker Neuson America Cor-

poration will be referred to as Wacker Neuson or the manufacturer.

For spare parts information, please see your Wacker Neuson dealer, or visit

the Wacker Neuson website at http://www.wackerneuson.com/.

When ordering parts or requesting service information, be prepared to pro-

vide the machine model number, item number, and serial number.

1.4 Expectations for Information in This Manual

This manual provides information and procedures to safely operate and

maintain this machine. For your own safety and to reduce the risk of injury,

carefully read, understand, and observe all instructions described in this

manual.

The manufacturer expressly reserves the right to make technical modifica-

tions, even without notice, which improve the performance or safety stan-

dards of its machines.

The information contained in this manual is based on machines manufac-

tured up until the time of publication. The manufacturer reserves the right to

change any portion of this information without notice.

The illustrations, parts, and procedures in this manual refer to the manufac-

turer’s factory-installed components. Your machine may vary depending on

the requirements of your specific region.

This operator’s manual does not include information on attachments.

Please contact your dealer if you require more information on the machine or

the operator’s manual.

1.5 Manufacturer's Approval

This manual contains references to approved parts, attachments, and modi-

fications. The following definitions apply:

Foreword

1.5 Manufacturer's Approval

10 Operator’s Manual | SM100 | 5100064108 | 08/2022 | [en-US]

• Approved parts or attachments are those either manufactured or pro-

vided by the manufacturer.

• Approved modifications are those performed by an authorized service

center according to written instructions published by the manufacturer.

• Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

• Serious injury hazards to the operator and persons in the work area

• Permanent damage to the machine which will not be covered under war-

ranty

Contact your dealer immediately if you have questions about approved or

unapproved parts, attachments, or modifications.

Indice

Altri manuali AEM Caricatore compatto

AEM

AEM Wacker Neuson TH627 Manuale utente

Manuali Caricatore compatto popolari di altre marche

Toyota

Toyota FORKLIFT 5FGIO Series Manuale utente

Toro

Toro TX 427 Manuale dell'operatore

Kubota

Kubota B2601 Manuale utente

Allis-Chalmers

Allis-Chalmers TL-16 Manuale utente

Noblelift

Noblelift ECL15B Series Manuale

Ballymore

Ballymore PLD PLUS Manuale

Toro

Toro 22911 Manuale utente

Toro

Toro 22473 Manuale utente

Tigercat

Tigercat 230C Manuale utente

jcb

jcb 1CX Manuale utente

RAMROD

RAMROD PRO 1330 Manuale utente

Case

Case 521F Manuale utente

RAMROD

RAMROD 950 Manuale utente

Terex

Terex Genie GTH-4017 EX Manuale utente

Toro

Toro TX 420 Manuale utente

Barreto

Barreto 825TKL Manuale utente

Komatsu

Komatsu GALEO WA450-5L Guida all'installazione

Komatsu

Komatsu WA480-8 Manuale