Aimco BP-T50 Manuale utente

BP-T Series Battery Oil Pulse Tools

PO Box 16460, Portland OR 97292-0460

1-800-852-1368 •(503) 254-6600

www.aimco-global.com

Instruction Manual

CONTENTS

Safety Precautions......................................3

Warranty.......................................................8

Handling Method.......................................10

Battery and Charger..................................16

Troubleshooting........................................19

Maintenance...............................................20

Exploded View & Parts List........................21

Fill, Draw, & Torque Sheet........................23

Failure to follow all the instructions is dangerous. Read this manual before

installation, operation, maintenance, or inspection of this system. Use this

system only after you master knowledge of BP-T safety information and

warnings. Keep this handbook at hand always.

This handbook uses two safety notifications: DANGER and WARNING

DANGER: Improper operation will very likely result in a fatality

and/or heavy personal injury. Use the tool properly to avoid

accidents.

WARNING: Improper operation could result in a hazardous

situation and personal injury and/or property damage. Always

follow instructions.

For Safe Operation

•Basic design of this tool is a lithium ion battery-powered motor rotating a

pulse unit, which converts the rotation into repeated hydraulic pulsing for

tightening or loosening the fastener. Never use or modify this tool for

other purposes for safety and product longevity reasons. Keep hands

clear of all rotating assemblies to avoid injury.

•

Follow all instructions to prevent fire, shock, and personal injury.

•Operators should be trained using this manual and have

access to it.

•When transferring this tool to new personnel, ensure that this

manual remains with it.

DANGER

1. Wear ear protection if the noise

level is higher than 85dB(A) at

the worksite. Wear impact-

resistant eye protector during

operation.

2. Do not overwork the tool. Doing

so can result in personal injury,

smoke or fire from the motor,

motor damage, or damage to

the tool anvil.

3. For operator safety, hold tool

body firmly during operation to

maintain control.

4. Do not allow unauthorized

persons at the worksite. Tool

should be used by trained adult

personnel and kept away from

children.

Use correct charger, power cord,

and battery with this tool. Do not

charge the battery using another

manufacturer’s battery charger.

Do not use this tool’s charger for

other manufacturer’s batteries.

Do not use modified battery

packs. Doing so could result in

battery explosion resulting in

property damage or injuries.

6. Read this manual carefully, and

charge the battery properly.

Improper usage could result in

the charger or battery pack

catching fire.

•Use the charger with the

specified rated power

supply. Do not plug the

charger into direct current,

generators, or an external

transformer. This can cause

abnormal heat resulting in

damage or injury.

•Do not charge the battery

below 0 °C (32 °F) or above

40 °C (104 °F).

•Use charger and recharge

batteries in a well ventilated

area. Do not cover the

charger with any fabric or

enclosure.

•Unplug charger when not in

use.

7. Do not touch power plug with

wet hands. Doing so can result

in electric shock.

8. Maintain a safe work

environment.

•Do not use the tool,

charger, battery in any area

subject to rain or moisture.

No portion of the tool,

battery, or charger should

be exposed to water.

•Maintain proper lighting in

the workplace.

•Do not use the tool or

charge the battery pack

where combustible gases or

liquids are present.

9. Immediately stop outdoor

battery charging and disconnect

power cord from socket if

thunder or lightning is present.

10. Do not expose or dispose of the

battery in fire. Do not heat

battery pack with a hot plate or

microwave. Doing so dissolves

insulations, damages protective

systems, and can cause

explosion or fire.

11. Do not drive a nail into the

battery pack. Avoid forceful

impact of the battery. Do not

disassemble and modify battery

pack.

12. Do not short battery terminals

with metal pieces.

13. Do not carry or store battery

pack and metal pieces together.

14. Do not charge, use, or leave

battery pack in hot areas, such

as in the sun or near a fire.

Doing so could cause the

battery to catch fire or explode.

15. Do not use a battery whose

running time per charge

becomes short.

16. Attach pack cover to battery

pack immediately after it is

removed from charger to avoid

terminal exposure.

17. If battery is leaking fluid, do not

touch fluid with bare hands.

•Getting battery fluid in your

eyes can result in

blindness. If battery fluid

gets in your eyes, do not

rub with your hands. Wash

your eyes with clean water

and have your eyes

examined and medically

treated by an eye doctor

immediately.

•Battery fluid can cause

inflammation or injury if it

contacts skin. Wash off

battery fluid with clean

water and see a doctor.

•Keep fluid-leaking battery

pack away from fire after

withdrawal of use and

immediately consult the

distributor who sold it to

you.

18. Avoid accidental start of the

tool. Do not carry the tool with

your finger touching the trigger.

19. Release the trigger and remove

battery pack from tool whenever

performing the following:

•When adjusting torque

•When replacing

accessories such as socket

or driver bit

•When replacing battery

pack

•When tool is not in use or

under repair

•When operation is

dangerous

20. Use genuine and original

accessories and/or

attachments.

WARNING

1. Proper fastening time

•Give BP-T a break

occasionally. Operating tool

for a long time raises

temperature of motor and

pulse unit.

•Overload or long hours of

operation raises motor

temperature. A heat

protection feature will stop

the tool when excessive

duty cycle causes the motor

to heat. Use the tool only

for applications whose load

does not trigger heat

protection.

2. Operation at low temperatures

•The tool operates using a

pulse unit containing

hydraulic fluid. Should tool

be left for extended periods

at temperatures below 5 °C

(41 °F), the tool may not

deliver tightening force

initially. This can be

remedied by cycling the tool

on a test fixture 1 or 2 times

(10 seconds), which will

preheat the pulsing unit to

operating range.

3. Caution for operation

•Do not use the tool in an

awkward posture. Keep

solid footing and maintain a

balanced position. Keep

clothing and body parts

away from rotating parts.

•Do not wear loose-fitting

clothes or dangling jewelry

when tool is in use. Keep

long hair away from tool

during operation.

•Hold BP-T securely during

operation to enable a quick

response in the event of

unexpected behavior.

•Unless otherwise required,

do not rev the tool.

•Do not carry BP-T with your

finger on trigger to avoid

accidental start.

•Take a break occasionally

when working with the tool

to eliminate potential injury

from fatigue. Stop operation

at once if you sense health

problems, such as pain.

See a doctor and follow

treatment.

•Confirm rotating direction

before you start the tool.

•Do not impact the tool by

dropping or throwing.

Reckless handing will result

in accidents or breakage.

•When working outdoors,

wear insulating gloves and

a pair of non-skid shoes.

4. Operating instructions

•Confirm that no person

interferes with the work

environment or is in a

hazardous position.

•Stop operation at once, and

request service if

abnormalities are found

with the tool’s operation.

5. Check for damaged parts

•Confirm that tool functions

normally before operation

by visually checking the

appearance of the battery

connection.

•Do not use charger if power

plug or cord has been

damaged by dropping. Use

of such a charger can

cause electric shock or fire.

6. Do not mishandle charger’s

power cord.

•Do not pull cord to unplug

power plug from socket.

•Do not carry charger by its

power cord.

•Keep power cord away from

heat, oil, or pointed objects.

•Arrange power cord so it

will not be stepped on,

caught, or stressed. These

situations can cause early

breakage, and possibly

cause charger to catch fire

or short circuit.

7. Always

keep workplace clean.

•A cluttered workplace or

workbench can cause

accidents.

8. Keep children away from

workplace.

•Do not allow unauthorized

operators to touch the tool,

charger, or power cord.

Personal injury is possible

otherwise.

•Keep unauthorized persons

away from workplace.

9. Store tool and charger

properly when not in use.

•Keep the tool and charger

in a dry, locked, safe place

out of the reach of children.

10. Make sure tool is free of oil

and debris.

•Foreign matter can cause

accidents due to dropping,

or can cause the tool to

overheat or catch fire.

11. Do not strain to use BP-T.

•Operate BP-T at the right

speed corresponding to

tool’s capacity for safe and

effective operation.

12. Motor’s overload protection

function

•This function will activate

and stop motor rotation

when the anvil becomes

locked for 1 second with the

trigger depressed.

13. Perform regular maintenance

inspections.

•Check power cord for

damages periodically and

request replacement if

damage is observed.

•Inspect extension cords on

a regular basis. If damage

is found, request a

replacement.

•Keep handle grips dry and

clean. Avoid oil or grease.

14. Use appropriate extension

cord for outdoor charging

•When operating outdoors,

use only an extension cord

rated for outdoor use, such

as a cabtyre cord.

15. Stay alert and pay attention.

•Be aware of surroundings,

tool handling methods, and

workplace environment.

Careless operation can lead

to accidents and personal

injury.

•Avoid operating the tool

when you are tired.

16. Tools and chargers should be

repaired only by an

authorized service center.

•If tool or charger needs

repair, contact the

distributor who sold it to

you. Repair by non-

authorized personnel can

destroy the tool, as well as

result in accidents and

personal injuries.

•Do not disassemble, repair,

or modify tool or charger.

Fire or personal injury is

possible. Modification of

tool or charger destroys

conformity with

corresponding safety

standards.

•Send battery pack and

charger together for repair if

charger overheats.

17. Make sure this manual stays

with tool and charger when

lent to others.

•Read this handbook

carefully before operation.

Misuse results in accidents

and personal injuries.

18. Do not stare directly at LED

for long periods of time.

Doing so will injure your eyes.

DISCLAIMER

•Contents of this book are subject to change without notice.

NEW TOOL AND ACCESSORY WARRANTY

Any new tool or accessory branded with the AIMCO, Uryu, AcraDyne or

Eagle Industries name, and purchased from AIMCO, or through one of its

authorized distributors or agents, is warranted to the original buyer against

defects in materials and workmanship for a period of one (1) year* from date

of delivery. Under the terms of this warranty, AIMCO will repair or replace

any product or accessory warranted hereunder and returned freight prepaid

proving to AIMCO’s satisfaction to be defective as a result of workmanship

or materials. In order to qualify for this warranty, written notice to AIMCO

must be given immediately upon discovery of such defect, at which time

AIMCO will issue an authorization to return the tool. The defective item must

be promptly returned to an authorized AIMCO service center with all freight

charges prepaid.

REPAIRED TOOL WARRANTY

Once a tool is beyond the new product warranty period as detailed above,

AIMCO repairs are subject to the following warranty periods: pneumatic

tools: 90 days*; electric tools and Acra-Feed: 90 days; battery tools: 30

days*; DC Electric tools: 90 days*

EXCLUSION FROM WARRANTY

This warranty is valid only on products purchased from AIMCO, or thru its

authorized distributors or agents. AIMCO shall have no obligation pursuant

to the AIMCO Warranty with respect to any tools or accessories which in

AIMCO’s sole judgment have been altered, damaged, misused, abused,

badly worn, lost or improperly maintained. This Warranty is null and void if

the customer, or any other person other than an authorized representative

of AIMCO, has made any attempt to service or modify the tool or accessory

prior to its return to AIMCO under this Warranty.

The warranty provision with respect to each such product may be amended

by AIMCO from time to time in its sole discretion. The liability of AIMCO

hereunder shall be limited to replacing or repairing, at its option, any

products which are returned freight prepaid to AIMCO and which AIMCO

determines to be defective as described above or, at AIMCO’s option,

refunding the purchase price of such products.

AIMCO reserves the right to make periodic changes in construction or tool

design at any time. AIMCO specifically reserves the right to make these

changes without incurring any obligation or incorporating such changes or

updates in tools or parts previously distributed.

THE AIMCO WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, AND AIMCO EXPRESSLY DISCLAIMS ANY

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE. THIS WARRANTY SETS FORTH THE SOLE AND EXCLUSIVE

REMEDY IN CONTRACT, TORT, STRICT LIABILITY, OR OTHERWISE.

THIS WARRANTY IS THE ONLY WARRANTY MADE BY AIMCO WITH

RESPECT TO THE GOODS DELIVERED HEREUNDER, AND MAY BE

MODIFIED OR AMENDED ONLY BY A WRITTEN INSTRUMENT SIGNED

BY A DULY AUTHORIZED OFFICER OF AIMCO.

LIMITATION OF LIABILITY

AIMCO’S LIABILITY PURSUANT TO WARRANTY OF THE PRODUCTS

COVERED HEREUNDER IS LIMITED TO REFUND OF THE PURCHASE

PRICE. IN NO EVENT SHALL AIMCO BE LIABLE FOR COSTS OF

PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER. IN NO

EVENT SHALL AIMCO BE LIABLE FOR ANY SPECIAL,

CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGES (INCLUDING

WITHOUT LIMITATION, LOSS OF PROFIT) WHETHER OR NOT AIMCO

HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS, HOWEVER

CAUSED, WHETHER FOR BREACH OR REPUDIATION OF CONTRACT,

BREACH OF WARRANTY, NEGLIGENCE OR OTHERWISE. THIS

EXCLUSION ALSO INCLUDES ANY LIABILITY WHICH MAY ARISE OUT

OF THIRD PARTY CLAIMS AGAINST BUYER. THE ESSENTIAL

PURPOSE OF THIS PROVISION IS TO LIMIT THE POTENTIAL LIABILITY

OF AIMCO ARISING OUT OF THIS AGREEMENT AND/OR SALE.

Note: The AIMCO Warranty confers specific legal rights, however some

states or jurisdictions may not allow certain exclusions or limitations within

this warranty.

* All warranty periods addressed herein are determined using a standard

shift, eight-hour work day.

Handling Method

Parts

Ambient temperature: 0 –40 °C (32 –104 °F).

Rotating speed change: 3-steps

Slow speed: 500 rpm –1,000 rpm for socket-bolt entry or temporary

tightening

Model

Motor

Voltage

Approx.

Free

Speed

(rpm)

Bolt capacity

(nominal

size)

(mm)

Approx.

Torque

Range*

(Nm)

Weight with

battery

pack

(kg)

Approx.

Overall

Length

(mm)

Sq Dr/

Hex.

size

(mm)

BP-T40

10.8 V

3,300

4.5~8

1.4

197

9.5 SQ

BP-T40D

200

6.35 Hex

BP-T50

3,900

M6~M8

7~15

197

9.5 SQ

BP-T50D

6.5~13

200

6.35 Hex

BP-T60

14.4

4,800

13~26

1.6

202

9.5 SQ

BP-T60D

205

6.35 Hex

*Torque range for reference only

Allen key for torque

adjustment

Trigger

Reverse lever

Battery Pack

Shut-off information LED

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