AirMan PDS185S-6C1 Manuale utente
Discount-Equipment.com
Discount-Equipment.com is your online resource for commercial and industrial
quality parts and equipment sales.
Locations:
Florida (West Palm Beach): 561-964-4949
Outside Florida TOLL FREE: 877-690-3101
Need parts? Check out our website at www.discount-equipment.com
Can’t find what you need?
Click on this link: http://www.discount-equipment.com/category/5443-parts/ and fill out
the request form.
Please have the machine model and serial number available in order to help us get
you the correct parts. One of our experienced staff members will get back to you with
a quote for the right part that your machine needs.
We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone,
Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,
Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak,
Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor,
Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber,
Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy,
Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil-
Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer,
Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump,
Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz,
Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar
Discount-Equipment.com
Preface
This service manual explains about the cautions for maintenance jobs and is to serve a
guide for the electric system, and troubleshooting for service personnel.
In this book the fundamental matters and other things already mentioned in the
“Instruction Manual” and the “Parts Catalogue” are omitted to avoid duplication.
Therefore, for the operation and handling of this unit, we request you to refer to the
instruction manual and caution plates, and further for the structure and components of
the unit, please refer to the “Parts Catalogue” separately to be supplied with the unit.
If you should find any description which does not coincide with the instruction manual
and parts catalog, we request you to make sure to start the job after clarifying it.
Service personnel is required to safely take quick and proper countermeasures as well
as to use correct technology of maintenance in case of field services and periodical
maintenance.
It is important that service personnel should have proper and sufficient knowledge
about the structure and function of the unit and should be well familiar with such
technique mentioned in them.
Copies of this service manual are intended to be distributed to limited numbers
of our customers. The unauthorized reproduction or distribution of this service
manual is prohibited.
Discount-Equipment.com
Table of Contents
1.
Specification
--------------------------------------------------------------------------------------------
1-1
1.1
Specifications
-----------------------------------------------------------------------------------------------------------------
1-1
1.2
Set Value
-----------------------------------------------------------------------------------------------------------------------
1-3
1.3
Outline drawing
--------------------------------------------------------------------------------------------------------------
1-4
1.4
Internal Components and Part Names
------------------------------------------------------------------------------
1-7
1.5
Instrument panel
-------------------------------------------------------------------------------------------------------------
1-9
1.6 Capacity Control Device -----------------------------------------------------------------------------------------------------
1-12
1.7 Piping Diagram -----------------------------------------------------------------------------------------------------------------
1-15
1.8 Fuel piping -----------------------------------------------------------------------------------------------------------------------
1-16
2.
Maintenance
---------------------------------------------------------------------------------------------
2-1
2.1
Cautions for Overhauling
-------------------------------------------------------------------------------------------------
2-1
2.2
Tightening torque
-----------------------------------------------------------------------------------------------------------
2-2
2.3
How to adjust regulator and how to replace diaphragm
-----------------------------------------------------
2-3
2.4
Clean the strainer provided inside the engine feed pump
---------------------------------------------------
2-6
2.5
Clean the strainer provided inside the sedimenter
-------------------------------------------------------------
2-7
2.6
Change fuel filter (sedimenter built-in type)
----------------------------------------------------------------------
2-7
2.7
Change Oil Separator
-----------------------------------------------------------------------------------------------------
2-8
2.8
Change O-Ring of Unloader
--------------------------------------------------------------------------------------------
2-8
2.9
Check O-ring and Needle valve of Auto-relief valve and Vacuum relief valve
----------------------
2-9
2.10
Performance check of Pressure control valve
-------------------------------------------------------------------
2-9
2.11
Check Pressure Control Valve O-Ring and Piston
-------------------------------------------------------------
2-9
2.12
Clean inside of Fuel Tank
-----------------------------------------------------------------------------------------------
2-10
2.13
Change of pellet assembly of by-pass valve
---------------------------------------------------------------------
2-10
2.14
Values of Various Adjustments of Engine
-------------------------------------------------------------------------
2-11
3.
Electric System
---------------------------------------------------------------------------------------
3-1
3.1
Engine electric appliances
----------------------------------------------------------------------------------------------
3-1
4.
Troubleshooting
---------------------------------------------------------------------------------------
4-1
4.1
Repairing Procedures
-------------------------------------------------------------------------------------------------------
4-1
4.2
Failures of compressor and engine
----------------------------------------------------------------------------------
4-3
4.3
Operation of emergency switch
----------------------------------------------------------------------------------------
4-11
4.4
Others
---------------------------------------------------------------------------------------------------------------------------
4-14
4.5
Explanation of trouble diagnosis
--------------------------------------------------------------------------------------
4-15
5.
References
-----------------------------------------------------------------------------------------------
5-1
5.1
Comparison between consumable parts and electrical appliances
--------------------------------------
5-1
5.2
Engine Wiring Diagram
---------------------------------------------------------------------------------------------------
5-3
Discount-Equipment.com
1. Specification
1-1
1.1 Specifications
PDS185S-6C1 (VE PUMP Type)
Item unit
for 55HP USA for 49HP USA
PDS185S-6C1R
(IN LINE PUMP Type)
for Asian countries
●Weight・Mass
Overall length in.(mm) 121 (3,070) ←117 (2,960)
Overall length
(Bonnet only) in.(mm) 73 (1,860) ←←
Overall width in.(mm) 66 (1,665) ←65 (1,650)
Overall height in.(mm) 57 (1,450) ←56 (1,430)
Tire 7.5-16 10PR
←175R13 8PR
Net dry mass lb (kg) 2,070 (940) ←2,004 (910)
Operating mass lb (kg) 2,290 (1,040) ←2,225 (1,010)
●Compressor
Free air delivery cfm
(m3/min) 185 (5.2) 166 (4.7) 185 (5.2)
Working pressure psi (MPa) 100 (0.69) ←←
Pressure of pressure control
valve psi (MPa) 58 (0.4) ←←
Burst pressure of safety
valve psi (MPa) 150 (1.03) ←145 (1.00)
Ambient conditions:
temperature °F (℃) 5-104
(-15 - +40) ←←
Ambient conditions:
altitude yd (m) less than
1,640 (1,500) ←←
●Engine
Type
NISSAN TD2714 ←←
Rated output hp/min-1
(kW/min-1)
44.8/2,500
(33.4/2,500)
43.2/2,300
(32.2/2,300)
44.8/2,500
(33.4/2,500)
Fuel consumption g/kW･h 288 279 ←
Rated RPM min-1 2,500 ←←
RPM at unload conditions min-1 1,250 ←←
Net dry mass lb (kg) 496 (225) ←←
●Lubricating oils
Engine oil capacity
(high-low level) gal.(L) 2.6-2.1 (10-8) ←←
Compressor oil capacity
(including receiver tank
and oil cooler etc.)
gal.(L) 4.0 (15) ←←
Ambient temperature 5°F-104°F (-15℃-+40℃)
Compressor oil capacity to
be filled HULS: ANDEROL 3032
MOBIL: RARUS SHC 1024
TEXACO: SYN-STAR DE32
MOBIL: RARUS 424
SHELL: CORENA OIL
RS32
CALTEX: COMPRESSOR
OIL RA32
Coolant capacity gal.(L) 2.5 (9.5) ←←
Fuel tank capacity gal.(L) 25.1 (95) ←←
Discount-Equipment.com
1. Specification
1-2
PDS185S-6C1 (VE PUMP Type)
Item unit for 55HP USA for 49HP USA
PDS185S-6C1R
(IN LINE PUMP Type)
for Asian countries
●Emergency stop devices
Actuating pressure of oil
pressure switch psi (MPa) 8.7 (0.06) ←←
Actuating temperature of
water temperature switch °F (℃) more than
230 (110) ←←
Actuating pressure of
discharge air temperature
switch
°F (℃) more than
248 (120) ←←
Fuel residual level gauge gal.(L) less than
about 3.8 (14.5) ←←
Fuel filter drain gal.(ml)
about
0.03-0.05
(120-170)
to be drained
←−
●Fuel consumption ratio
At full load
(for reference only)
gal./Hr
(L/Hr) 2.6 (10.0) ←←
At 70% load
(for reference only)
gal./Hr
(L/Hr) 1.9 (7.0) ←←
At 50% load
(for reference only)
gal./Hr
(L/Hr) 1.5 (5.5) ←←
At no load
(for reference only)
gal./Hr
(L/Hr) 0.9 (3.5) ←←
At no load
(purge operation mode)
(for reference only)
gal./Hr
(L/Hr) 0.8 (2.9) ←←
Discount-Equipment.com
1. Specification
1-3
1.2 Set Value
PDS185S-6C1 (VE PUMP Type)
Item unit
for 55HP USA for 49HP USA
PDS185S-6C1R
(IN LINE PUMP Type)
for Asian countries
●Safety devices
Discharge air temperature °F (℃) 248 (120) ←←
Engine oil pressure psi (MPa) 8.7 (0.06) ←←
Engine coolant temperature °F (℃) 230 (110) ←←
Fuel residual level gal.(L) less than
about 3.8 (14.5) ←←
Fuel filter drain gal.(ml) 0.03-0.05
(120〜170) ←−
●Set value
Air filter differential
pressure psi (kPa) 0.9 (6.23) ←←
Pressure control valve psi (MPa) 58 (0.4) ←←
Actuating pressure of
safety valve psi (MPa) 150 (1.03) ←145 (1.0)
Unload starting pressure psi (MPa) 100 (0.69) ←←
●Engine RPM
Rated RPM min-1 2,500 ←←
RPM at unload min-1 1,250 ←←
●Indications of gauges or
instruments during
operation
Discharge pressure gauge
(at full load) psi (MPa) 73-100
(0.5-0.69) ←←
Discharge pressure gauge
(at no load) psi (MPa) 104-131
(0.72-0.9) ←←
Discharge pressure gauge
(at purge operation) psi (MPa) 65-80
(0.45-0.55) ←←
Discount-Equipment.com
1. Specification
1-4
1.3 Outline drawing
A070357
Unit：in.
PDS185S-6C1
(
VE PUMP T
yp
e
)
Discount-Equipment.com
1. Specification
1-5
A070356
Unit：mm
PDS185S-6C1
(
VE PUMP T
yp
e
)
Discount-Equipment.com
1. Specification
1-6
PDS185S-6C1R
(
IN LINE PUMP T
yp
e
)
A070195E
Unit：mm
Discount-Equipment.com
Altri manuali per PDS185S-6C1
1
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali AirMan compressore d'aria
AirMan
AirMan PDS185S-6C1 Manuale utente
AirMan
AirMan PDS390S-4B1 Manuale utente
AirMan
AirMan PDS400S-6E1 Manuale utente
AirMan
AirMan PDS185S-6E1 Manuale utente
AirMan
AirMan PDS400S-6C3 Manuale utente
AirMan
AirMan ResQTech Manuale utente
AirMan
AirMan PDS375S-6A1 Manuale utente
AirMan
AirMan C71A-54 Manuale utente
AirMan
AirMan PDS185S-5C2 Manuale utente
AirMan
AirMan PDS100S-6B4 Manuale utente
