AKYAPAK ASM Manuale utente
ASM
USER’S MANUEL PAGE: 1
03.04-B1
ASYMETRICAL
3ROLLER
BENDING MACHINE
ASM
AKYAPAK Mak.San. ve Tic. Ltd.Şti.
Akçalar Sanayi Bölgesi 16225
Akçalar / BURSA / TÜRKIYE
Tel : 0090 224 280 75 00 Fax : 0090 224 280 75 02
www.akyapak.com.tr
ASM
USER’S MANUEL PAGE: 2
03.04-B1
CE CONFORMITY DECLARATION
98 / 37 / EWG STANDARDS AND II-A ADDITIONAL INSTRUCTION
Akçalar Sanayi Bölgesi 16225
Akçalar / BURSA / TÜRKİYE
Tel : 00 90 224 280 75 00
Fax : 00 90 224 280 75 01-02
The machine production in our factory is suitable to the standards below.
Eropean standards and instructions are listing at the table below.
Machine Name ASYMETRICAL 3 ROLLER BENDING MACHINE
Machine type ASM /
Production year
And serial number 2013/
EC- Instruction
EC Terms (98/37/EC)
EC Low Voltage Terms (73/23/EC)
EC-Eloctro Magnetic Terms (89/336/EC i.d.F. 93/31 EC)
EC-Standards
DIN EN-292-1
DIN EN-292-2
DIN EN-60204-1
I NTERNATIONAL
STANDARDS
ASM
USER’S MANUEL
PAGE: 2
03.04-B1
WARRANTY CONDITIONS
I-) Warranty period is valid for only 1 (One) year after the date of the invoice. Guarantee
conditions will not be available unless the machine would be used apart from unsuitable purposes
and 3rd parties which is not mentioned in the invoice.
II-) Warranty is only covered for the parts to be delivered at Akyapak factory which is the
sub ect of poor design or production faults. Phone assistance is only given for software faults. All
other demands are into sub ects of extra charges according to usual market price conditions.
III-) Akyapak Company undertakes the guarantee for 10 years to supply service support and
spare parts after the date of manufacturing. Only the exception of this situation is the sub ect of
the other parts what is not manufactured by Akyapak.
IV-) Never run the machine before reading and understanding the instruction manual. Just
because the instruction manual will provide general information for your use. So that you can
understand the functions of the parts and some reactions of the machine.
V-) Rest of the other principal conditions which are not the sub ect of warranty cases are
listed below. Please notice that those conditions are not gradual, but also covers all similar
situations. Warranty does not provide extra time with decleration of disgrace or the claim for
asking a ustice. Buyer can not claim any written or oral ustice opposed to the Seller for the
purposes which contradicts with warranty conditions.
•Faulty usage of the user
•Processes over capasity
•Problems occured later on designs made by user and never accepted by manufacturer
•Damage due to transportation
•Problems which is occured by rarely or poor maintenance
•Wrong using processes in contradistinction to the instruction manual
•Faults which are not informed in 3 (Three) working days
•Keep on using the machine even with the fault
•Damages because of using the machine under the rain or in open area or unsuitable
enviroment
All the related expenses are belongs to buyer for out of warranty cases…
Akyapak Mak. San. Tic.Ltd.Şti.
Akçalar Sanayi Bölgesi
Sanayi Caddesi No:8
Nilüfer – Bursa – Türkiye
Tel: 0090 224 280 75 00
Faks: 0090 224 280 75 01
http://www.akyapak.com.tr
service@akyapak.com.tr
ASM
USER’S MANUEL PAGE: 4
03.04-B1
2.COMMENCE
This USER MANUAL,contain the AKYAPAK asymetrical machine setting,using,safety careful
maintenance repair,technical characteristics,spare parts listing and electrical connection planes.
Keep this USER MANUEL in your hand,when machine is setting ,working,and
maintenance repair.
ATTENTION!!!!!!
Keep this USER MANUEL near the machine working area.
ATTENTION!!!
Only the autorized personal may use this machine.
All the modifications making on the machine without the autorized personal, AKYAPAK is not
responsible for the accidents.
When the operator is leaving the working place,the machine key will close ‘’O’’
Position,and the machine voltage will stoped.
Don’t stripp the safety elements on the machine.
The operator reading this USER MANUEL must sign your name and confirm his boss that he is
understand the writing.
NAME AND SURNAME
OPERATOR Signature Date Signature Responsible
ASM
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03.04-B1
3.TECHNICAL SPESIFICATIONS
Working voltage : 380-415 V REAR AXLE ENGINE : 0,75 kW
Max.Current : 7 A Cable Section : 5x2,5 MİN.
Frequency : 50 HZ ROTATION ENGINE : 2,2 KW
(A)
Workin
g
Length
Bending
Thicknes
s
Max.
Thickness
Shaft
diameter
Minimum
Bending
diameter
Motor
power
Machine dimensions
(B) (C) (D)
Length Height Wide
Weight
mm mm mm mm mm kW mm mm mm kg
ASM110-10/4.0 1050 4.0 5.0 110 150 2.2 1820 1150 850 1080
ASM110-12/3.5 1270 3.5 4.0 110 150 2.2 2020 1150 850 1150
ASM110-15/3.0 1550 3.0 3.5 110 150 2.2 2320 1150 850 1250
ASM110-20/2.0 2050 2.0 3.0 110 150 2.2 2820 1150 850 1350
ASM120-10/4.5 1050 4.5 5.0 120 175 2.2 1820 1150 850 1150
ASM120-12/4.0 1270 4.0 4.5 120 175 2.2 2020 1150 850 1250
ASM120-15/3.5 1550 3.5 4.0 120 175 2.2 2320 1150 850 1300
ASM120-20/2.5 2050 2.5 3.0 120 175 2.2 2820 1150 850 1420
ASM130-10/5.0 1050 5.0 5.5 130 190 2.2 1820 1200 850 1220
ASM130-12/4.5 1270 4.5 5.0 130 190 2.2 2020 1200 850 1290
ASM130-15/4.0 1550 4.0 4.5 130 190 2.2 2320 1200 850 1360
ASM130-20/3.0 2050 3.0 4.0 130 190 2.2 2820 1200 850 1480
ASM140-10/5.5 1050 5.5 6.0 140 210 2.2 1820 1200 850 1280
ASM140-12/5.0 1270 5.0 5.5 140 210 2.2 2020 1200 850 1365
ASM140-15/4.5 1550 4.5 5.0 140 210 2.2 2320 1200 850 1450
ASM140-20/4.0 2050 4.0 4.5 140 210 2.2 2820 1200 850 1530
ASM
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4.Machine measurement:
ASM
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5. MACHINE KNOWLEDGE
5.1. STANDART EQUIPMENTS
9The machine body are made from iron constraction.
9The bottom shaft is with motor+reducer system stimulating
9The upper shaft is openable auxiliary
9Cone bending appliances
9Break motor
9The bottom and back shaft are moving manuel
9The control panel and foot pedal are movable
9Appropriate at CE’ Standards
5.2. SPECIAL EQUIPMENTS
9Induction hardened rolls
9Back shaft with motor
9Digital display
6. SAFETY FACTORS
6.1. THE MACHINE DANGER AREAS
The bottom and upper shafts asymetrical cylinder machine are rotationable.
When the machine is working ,don’t put your hands on the cylinders,and protect your
working dresses from the pressing.It is will be very danger .
When the machine is working,don’t make the maintenance or any
installation.
When you close the cover,control the rope switch.
After the maintenance of the machine,control the side covers are closed.
ASM
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Don’t forget to press the emergency switch or the rope in the time of danger
situation.
STOP
EMERG
6.2. The danger situations on the machine.
This machine is ornamenting with protaction appliances.When the machine is not using
accurate,this protaction appliances, may create the danger situations.
The result from the losses
9The hand operator or his finger.
9The dresses and the other things.
9The deformation of the bending material.
9When the material is bending the other worker staying near the machine.
9The bending accesories of the machine.
According to the right using of the machine,and
maintenanse,all the personal is responsible..
Don’t bend the hard material on the machine,outside the aluminium material.The lossing on the
machine and on himself should be very serious.
For the security machine,all the modifications on the machine are forbid.
This USER MANUEL should advice you about the working system,maintenance and protection
factors.
ASM
USER’S MANUEL PAGE: 9
03.04-B1
6.3. Machine function
USING AREA: Sheet bending, Cone bending.
This machine is not suitable for the series production.
The shaft of the rolls, the width and the thickness of the bending material for the sylinder
bending machine producing at AKYAPAK, are given with the codes.
For example ASM 140 - 20 / 4,5
ASM = Machine type
140 = Rolls shaft diameter
20 = The width of the bending material 20=2050 m.
4,5 = Min rolls shaft diameter ,1,5 much more thickness of the material in mm.
This values are valid for the material quality St-37 .
If the material flow limit and the quality is changeable,the value
should be changeable also.
6.4. The machine setting plan
When the machine is assembly,be careful about the machine place and surroundings
factor necessity.
The place for assembly must be hard and strong.Check the weight machine for the safety
of the working.The machine must placed on the large area,for the periodical maintenance
of the machine. Nearby the machine minimum area must be 1 mt.
In addition for the material diameter must have the area up and nearby the machine.
Put into working place near the machine warning singboard.
ASM
USER’S MANUEL PAGE: 10
03.04-B1
6.5.The machine appropriate usage.
All the bending operations on the machine must be controled on the front of the machine and
only from the autoritative personal.
The material taken upon the machine in the first operation must be helping from the other
operators,and after this operation the operator must bend the material alone.
For this reason the operator must to read and understand the user manuel very well.
For all the bending operations,the operator must be take safety dispositions,and control step by
step completely all the operations.
Surround the machine,at the bending operation,the max parts of the material,must be take at the
reliable place,and the other personel must not enter there.
The right using of the machine is given below.
EMERG
STOP
6.6. RISKS ARISING FROM THE ACCESSORIES IN THE MACHINE
When the accessories are assembling in the machıne or taken out, the machine must be
closed (Don’t work) . The emergency switch or hand wheel must be using very easy
from the operator.
! ATTENTION LIFE SECURITY
6.7. EMISSIONS (VOICE FLOW )
The machine working voice flow must be under 70db .
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