Aladdin I30SE Istruzioni operative

1445 North Highway

Colville, WA 99114

i30SE

DIRECT VENT GAS-FIRED FIREPLACE INSERT

(Firebox Only)

OWNER’S MANUAL

AND INSTALLATION INSTRUCTIONS

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency or the

gas supplier.

This manual must be used for installation of the i30SE Direct Vent Gas Fired Fireplace Insert Room

Heater and retained by the homeowner for operating and maintenance instructions.

A Division of Hearth Technologies Inc.

Additional components necessary for completing the installation of this

fireplace insert are sold separately. Instructions for the installation of

those components are packaged with the individual component kits.

WARNING!

If the information in this manual is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause injury

or property damage. Refer to this manual. For assistance or additional information,

consult a qualified installer, service agency or the gas supplier.

FOR YOUR SAFETY

The appliance area must be kept clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

fire-parts.com

8/00 2 33072C

i30SE Direct Vent Gas-Fired Insert (Firebox Only)

A Division of Hearth Technologies Inc.

1. PLEASE READ THESE INSTALLATION INSTRUCTIONS COMPLETELY BEFORE BEGINNING INSTALLATION PROCEDURES. FAILURE TO

FOLLOW THEM COULD CAUSE AN APPLIANCE MALFUNCTION RESULTING IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

2. DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND

DRAPERIES.

3. CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO

AVOID BURNS OR CLOTHING IGNITION.

4. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

5. CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

6. ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE

APPLIANCE.

7. WARNING: DO NOT OPERATE APPLIANCE WITH THE PANEL(S) REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE PANEL(S)

SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON.

8. INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED

BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE

TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS

AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.

9. ENSURE THAT THE FLOW OF COMBUSTION AND VENTILATION AIR NOT BE OBSTRUCTED.

10. ENSURE THAT ADEQUATE COMBUSTION AND VENTILATION AIR ARE PROVIDED.

Table of Contents

I. Listings and Code Approvals.................................................................................................................. 3

II. Description of the DVi30S System.......................................................................................................... 3

III. Appliance System Components ............................................................................................................. 4

IV. Pre-Installation Preparation .................................................................................................................... 5

A. Vent System Approvals...................................................................................................................... 5

B. Dimensional Requirements ............................................................................................................... 5

C. Gas Pressure .................................................................................................................................... 5

D. High Altitude Installation.................................................................................................................... 5

E. Clearances ........................................................................................................................................ 6

F. Firebox Entry...................................................................................................................................... 6

V. Step-By-Step Installation of the System ................................................................................................. 7

A. Connecting the Vent Pipe .................................................................................................................. 7

B. Gas Line Installation.......................................................................................................................... 9

C. Surround Installation (Refer to instructions packaged with surround kit of your choice.) .................. 10

D. Log Installation .................................................................................................................................. 10

E. Lava Rock and Rock Wool Placement.............................................................................................. 11

F. Cleaning of the Glass......................................................................................................................... 11

G. Installation of Glass............................................................................................................................ 12

H. Installation of Face (Refer to instructions packaged with face kit of your choice.) ............................. 12

I. Gold Trim Cleaning ............................................................................................................................ 13

J. Blower ................................................................................................................................................ 13

K. Wiring ................................................................................................................................................ 14

VI. Operating Instructions ............................................................................................................................ 16

Air Shutter Adjustment............................................................................................................................ 17

VII. Maintenance Instructions........................................................................................................................ 18

VIII. Trouble Shooting..................................................................................................................................... 19

IX. Replacement Parts ................................................................................................................................. 20

X. Notes ..................................................................................................................................................... 22

Warranty ................................................................................................................................................. 23

SAFETY PRECAUTIONS

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8/00 3 33072C

i30SE Direct Vent Gas-Fired Fireplace Insert (Firebox Only)

A Division of Hearth Technologies Inc.

I. LISTINGS AND CODE APPROVALS

U.S. Certification

The i30SE has been tested in accordance with ANSI

Z21.88-1998 and has been listed by Underwriters Laboratory

(UL) for installation and operation as described in these

Installation and Operating Instructions. All components are

A.G.A. or UL safety certified.

Canada Certification

The i30SE has been tested in accordance with CSA 2.33-M98

and has been listed by UL for installation and operation as

described in these Installation and Operating Instructions. All

components are C.G.A. or C.S.A. safety certified.

Local Codes

Check with your local building code agency prior to installing

this appliance to ensure compliance with all local codes, includ-

ing the need for permits and follow-up inspections. This instal-

lation must conform with local codes or, in the absence of

local codes, with the National Fuel Gas Code, ANSI Z223.1-

latest edition, in the U.S.A. and the CANI-B149-latest edition,

in Canada.

Efficiency

The efficiency rating of the appliance is a product thermal effi-

ciency rating determined under continuous operating conditions

and was determined independently of any installed system.

If any assistance is required during installation please contact

your local dealer.

II. DESCRIPTION OF THE APPLIANCE SYSTEM

This i30SE system consists of the following:

1. Firebox

2. Venting System (must be purchased separately)

3. Termination (must be purchased separately)

4. Blower

5. Surround (must be purchased separately)

6. Front Face Kit (must be purchased separately)

Please contact your Dealer for details on optional or sepa-

rately purchased parts available for the i30SE.

Note: Illustrations throughout these instructions

reflect typical installations and are for design pur-

poses only. Actual installation may vary slightly due

to individual design preferences. However, minimum

and maximum clearances must be maintained at all

times.

The illustrations and diagrams used throughout these

installation instructions are not drawn to scale.

Note: Operation of a Direct Vent appliance may be

sporadic in high wind situations.

The i30SE is a Direct Vent Gas-Fired Fireplace Insert Room Heater. Combustion air is supplied from outside, not from inside the

house as with other types of appliances.

7 1 R 1

CERTIFIED FOR CANADA

CERTIFIE POUR LE CANADA

DO NOT REMOVE OR

COVER THIS LABEL

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUEL. FOYER A GAS VENTILE

- NE DOIT PAS ETRE UTILISE AVEC UN COMBUSTIBLE SOLID. THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE

WITH AIR FILTER. - NE PAS UTILISER DE FILTRE A AIR AVEC CE FOYER AU GAZ A EVACUATION.

ALADDIN HEARTH PRODUCTS

A Division of Hearth Technologies Inc.

1445 NORTH HWY.

COLVILLE, WA 99114

SERIAL

NO. DE SERIE

MODEL i30SE MFG. DATE

MODELE i30SE DATE DE FAB.

ANSI Z21.88-1998 CSA 2.33-M98

VENTED GAS FIREPLACE HEATER

FOR USE AT HIGH ALTITUDES.

GAS TYPE

ALTITUDE

MAX. INPUT/DEBIT

MIN. INPUT/DEBIT

OUTPUT

STEADY STATE THERMAL EFF.

MANIFOLD PRESSURE

PRESSION TUBULURE

MIN. INLET PRESSURE FOR THE

PURPOSE OF INPUT ADJUSTMENT

PRESS. MIN. D'ALIMENTATION

ORIFICE SIZE/DIAM. INJECTEUR

LESS THAN/MOINS DE 3 AMPERES.,

NATURAL

0-4500 FT/PI

30,000 BTUH

21,000 BTUH

23,400 BTUH

78%

3.5 IN. W.C.

C. D'EAU

4.5 IN. W.C.

C. D'EAU

.106/2.69 DIA.

115V., 60Hz.

PROPANE

0-4500 FT/PI

28,000 BTUH

22,000 BTUH

22,400 BTUH

80%

10.0 IN. W.C.

C. D'EAU

11.0 IN. W.C.

C. D'EAU

.063/1.60 DIA. IN./mm

fire-parts.com

8/00 4 33072C

i30SE Direct Vent Gas-Fired Insert (Firebox Only)

A Division of Hearth Technologies Inc.

III. APPLIANCE SYSTEM COMPONENTS

Catalog Number Description

i30SE Direct Vent Gas Fired Insert - Natural Gas (Firebox only)

RC6 Remote Control (Battery)

RC-STAT Remote Thermostatic Control

DVIK33 Flex Kit includes 923K, 991, and Flex 3302.

Flex 3302 Flex Kit (Includes (2) 3”x30’ Chimney Liner Flex)

923GK 3” Direct Vent Chimney Liner Termination Kit (Dura-Vent product)

710 3” Chimney Liner Flex 35’ (Dura-Vent product)

980 Vertical Termination Cap with Wind Halo (Dura-Vent product)

991 High Wind Termination Cap

SRB40 Surround Bottom (4" x 41-1/2")

SRB44 Surround Bottom (4" x 45")

SRB46 Surround Bottom (4" x 47")

843-2540 Natural Gas Conversion Kit

843-2530 Propane LP Conversion Kit

Part # 710

Factory Built Fireplace Termination

Adapter Kit

Part # DVIK33

Part# 980

923GK

991

Flex 3302

fire-parts.com

A Division of Hearth Technologies Inc.

i30SE

DIRECT VENT GAS-FIRED FIREPLACE INSERT

ROOM HEATER

Amendment to

OWNER’S MANUAL

AND INSTALLATION INSTRUCTIONS

1445 North Highway

Colville, WA 99114

2 1/8"

1 1/2"

29"

20 1/8"

8 1/16" 6 1/2"

13 7/16"

IMPORTANT INSTALLATION NOTE: The diagram below REPLACES the similar diagram found

on page 5 of the Owner’s Manual (#33072C).

Please refer to these measurements, especially the boxed measurement, for installation of the rebox

with regards to your venting measurements..

fire-parts.com

8/00 5 33072C

i30SE Direct Vent Gas-Fired Fireplace Insert (Firebox Only)

A Division of Hearth Technologies Inc.

IV. PRE-INSTALLATION PREPARATION

20"

158

/"11"

112

913 16

47"

2812

33"

46"

2134

311 16

218

10"

29"

B. DIMENSIONAL REQUIREMENTS

Diagram A - i30SE Dimensions

D. HIGH ALTITUDE INSTALLATION

For U.S. installation, this appliance has been tested and

approved for elevations from 0-2000 feet.

When installing this appliance at an elevation above

2000 feet, it may be necessary to decrease the input

rating by changing the existing burner Orifice to a small-

er size. Input should be reduced 4 percent for each

1000 feet above sea level. Check with the local gas

utility for proper Orifice size identification and to see

if the gas in your area has been deregulated. This

appliance is shipped with a .106 in./2.64 mm Orifice

size on Natural Gas versions and a .063 in./1.60 mm

Orifice size on L.P. versions.

For Canadian installation, this appliance is certified for

elevations from 0-4500 feet. When installing this appli-

ance at an elevation between 0-4500 feet in Canada,

the input rating does not need to be reduced.

When installing this appliance at an elevation above

4500 feet in Canada, check with local authorities.

Consult your local gas company for assistance in deter-

mining the proper Orifice for your location or refer to

ANSI Z223.1-latest edition, Appendix F.

20-1/4"

21"

13-1/2"

29-1/2"

i30SE Minimum Firebox Opening

A. VENT SYSTEM APPROVALS

Approved vent system terminations are labeled for identifi-

cation. Two separate 3” diameter listed flexible aluminum

or stainless steel gas vent is used for both exhaust and

incoming combustion air and must be run up through the

fireplace chimney and terminated vertically. Horizontal ter-

minations MUST NOT be done. Follow the vent manu-

facturer’s installation instructions in conjunction with this

manual.

C. GAS PRESSURE

For natural gas, the minimum inlet gas supply pressure is 4.5

inches water column, and the maximum inlet gas pressure is 7.0

inches water column, for the purpose of input adjustment. Input

rate is 30,000 - 21,000 Btu/hr. For Propane Gas, the minimum

inlet gas supply pressure is 11.0 inches water column and a

maximum 14.0 inches water column. Input rate is 28,000 - 22,000

Btu/hr.

Pressure taps are located on front of the valve for both inlet and

outlet pressures.

Manifold pressure for this Fireplace Insert Room Heater is 1.7 -

3.5 inches water column for natural gas and 6.3 - 10.0 inches

water column for propane gas. This Heater has a variable adjust

manifold.

WARNING!

This appliance may only use the Direct Vent Chimney System Required with the Unit

and MUST NOT be connected to a chimneyflue servicing a separate Solid Fuel or Gas

Burning appliance.

fire-parts.com

8/00 6 33072C

i30SE Direct Vent Gas-Fired Insert (Firebox Only)

A Division of Hearth Technologies Inc.

MANTEL

12"

MAX.

12"

MIN.

14"

TOP OF

UNIT

Diagram B - i30SE Clearances

F. FIREBOX ENTRY

Remove the glass by pulling out (3) Glass Retainer latches. See Figure 1. Lift the Glass Door Assembly up and remove from

the bottom retainer. See Figure 2.

Place Glass in a safe place until installation is complete.

Figure 1 - Glass Retainer Latches Figure 2 - Glass Removal

E. CLEARANCES TO UNIT

Diagram B shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible

projections above the gas fireplace of 12 inches.

When finishing the fireplace NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET OPENINGS IN ANY MANNER.

While a hearth extension may be desirable for aesthetic reasons, it is not required for gas wall heaters per ANSI or

CAN/CGA testing standards.

Provide adequate accessibility clearances for servicing and proper operation.

WARNING!

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APLIANCE MAY RESULT IN PROPERTY DAMAGE

AND/OR PERSONAL INJURY.

fire-parts.com

8/00 7 33072C

i30SE Direct Vent Gas-Fired Fireplace Insert (Firebox Only)

A Division of Hearth Technologies Inc.

V. STEP-BY-STEP INSTALLATION

A. CONNECTING THE VENT PIPE. The damper of

the masonry or factory-built chimney may have to be

removed to allow installation of the flexible-vent pipe.

Before installing the 3” flex vent pipe, mark or label

the exhaust pipe at both ends.

Install the 3-inch flexible vent pipes down through the

chimney. Remove the starting collar bracket from the

top of the unit. See Figure 3. Attach and secure

the bottom ends of the flex pipes to the starting collar

bracket with 3 sheet metal screws on each collar.

Attach the labeled pipe to the exhaust collar on the

starter collar bracket.

Note: Fireplace chimney systems must

be cleaned thoroughly and inspected

before installation of the appliance. If

any portion of the chimney system shows

signs of structural or mechanical weak-

nesses, such as cracks, leaky joints, cor-

roded or warped surfaces, the faulty por-

tion must be repaired or replaced.

INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE

HEATER SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED

SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL

COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE HEATER BE

KEPT CLEAN.

Tools and building supplies normally

required for installation.

Tools

Pliers

Phillips screwdriver

Tape measure

Level

Electrical drill and bits

Square

High Temperature Sealant Material

High Temperature Sealant Material. Sealants

that will withstand high temperatures (at least

350 degrees Fahrenheit); General Electric RTV103

(Black), or equivalent. Rutland, Inc. Fireplace Mortar

#63, or equivalent; Dow Corning 732 or equivalent.

Figure 3

Removing the Starter Collar

WARNING!

1. Wear gloves and safety glasses for protection.

2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool

handles are secure.

3. Always maintain the minimum air space required to the enclosure to prevent fire.

4. Read the following installation instructions.

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8/00 8 33072C

i30SE Direct Vent Gas-Fired Insert (Firebox Only)

A Division of Hearth Technologies Inc.

Figure 5

Figure 6

V=14 ft. Minimum

40 ft. Maximum

Termination Cap

Adaptor

Inlet Air

Vent Pipe

Exhaust

Air Vent

Pipe

Insulation

Place the insert on the hearth and carefully slide it into the

fireplace. Be sure the gas line enters the heater through the gas

access opening and that the electrical cord is hanging out the

front of the fireplace.

Position any excess flex vent pipe back up into the chimney. Slide

the collar bracket under the lances. See Figure 4. Using handle

on Collar Bracket, pull Collar Bracket and slide unit back. Secure

the Collar Bracket with the [2] screws removed earlier.

Attach the pipe-to-cap adapter to the termination cap and to the

top of the flexible vent pipe and set the cap in place at the top of

the chimney. Attach the labeled vent pipe to the labeled collar on

the termination. See Figure 5.

Figures 6 and 7 show typical installations of the appliance.

Termination

Cap

Adaptor

Inlet

Air Collar

Exhaust

Collar

Exhaust

Starting Collar

Inlet Air

Starting

Collar

THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE

AN INSERT AND SHOULD BE INSPECTED BY A QUALIFIED

PERSON PRIOR TO RE-USE AS A CONVENTIONAL

FIREPLACE.

Note: The above label, located in the instruc-

tion package, must be affixed to the existing

fireplace prior to installation of the i30SE Direct

Vent Gas-Fired Heater.

Figure 4 - Reinstalling the Starter Collar

NOTE: To avoid down drafts and/or cold air

problems, it is recommended to seal off the

area between the termination cap and the top

of the solid-fuel chimney opening into which

the vent cap has been installed.

WARNING!

The exhaust pipe must only be connected

to the exhaust starting collar of the unit and

the center collar of the termination cap.

The inlet air pipe must only be connected

to the inlet air collar of the unit and

either attached to the inlet air collar of

the termination cap or terminated in the

chimney.

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8/00 9 33072C

i30SE Direct Vent Gas-Fired Fireplace Insert (Firebox Only)

A Division of Hearth Technologies Inc.

H (MIN.)-MINIMUM HEIGHT

FROM ROOF TO LOWEST

DISCHARGE OPENING

ROOF PITCH IS X/12

LISTED

GAS

VENT

LISTED

CAP

LOWEST DISCHARGE

OPENING

Figure 8

Termination Height

Table 1

Minimum Termination Height

B. GAS LINE INSTALLATION

A gas line must be run into the existing woodburning fireplace, for

either a factory built fireplace or masonry. It is recommended that

1/2'' inside diameter Black pipe be run into the fireplace through

the left side. If the existing unit already has gas run to it, but

through the right side, it is recommended that the gas line be

rerouted to the left side. The gas supply line should be installed

and connected to the shut-off valve by a qualified service person

in accordance with all prevailing building codes.

A 3/8” flare adapter (not supplied) is necessary to connect the

flex line (supplied) to the black pipe. Turn Gas Shut-off Valve to

the “OFF” position.

Figure 7

This option shows the air inlet not con-

nected to the adapter at the top.

V=14 ft. Minimum

40 ft. Maximum

Termination Cap

Adaptor

Inlet Air

Vent Pipe

Exhaust

Air Vent

Pipe

Insulation

Note: The appliance and its individual shutoff valve

must be disconnected from the gas supply piping

system during any pressure testing of that system

at test pressures in excess of 1/2 psi (3.5 kPa). The

appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping

system at test pressures equal to or less than 1/2 psi

(3.5 kPa).

Check for leaks using a soap and water solution.

Seal with high temperature silicone the point where the gas line

enters the existing fireplace firebox to prevent cold air infiltration.

CAUTION:

THE GAS SUPPLY LINE SHOULD BE PURGED OF

ANY TRAPPED AIR PRIOR TO THE FIRST FIRING

OF THE UNIT.

Roof Pitch H (Min.) feet

Flat to 6/12 1.0

6/12 to 7/12 1.25

Over 7/12 to 8/12 1.5

Over 8/12 to 9/12 2.0

Over 9/12 to 10/12 2.5

Over 10/12 to 11/12 3.25

Over 11/12 to 12/12 4.0

Over 12/12 to 14/12 5.0

Over 14/12 to 16/12 6.0

Over 16/12 to 18/12 7.0

Over 18/12 to 20/12 7.5

Over 20/12 to 21/12 8.0

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