Alemite 9911-H Manuale utente

Service Guide

SER 9911-H

9911-H

9911-Z

Alemite Corporation

PO Box 473515, Charlotte, North Carolina 28247-3515

www.alemite.com

This document contains confidential information that is the property of Alemite Corporation

670791 and is not to be copied, used, or disclosed to others without express written permission. Revision (6-99)

Figure 1 High-Pressure Portable Pump

Models 9911-H and 9911-Z - Model 9911-Z Shown

Description

The major components of the high-pressure

portable pump assembly in the 9911 model series

consist of a(n):

• air-operated motor

• single-acting reciprocating pump tube

• control valve assembly, z-swivel, and delivery

hose

• cover and handle assembly

• follower plate

• two-wheel hand truck (Model 9911-Z only)

Pump Assembly

The high-pressure (50:1 ratio) pump included

with the assembly is designed to deliver a range of

greases [up to NLGI # 3] and operate directly from

their original 35-pound container.

Models 9911-H and 9911-Z

Model 9911-Z includes a two-wheel hand truck

to aid transport. See Figure 1.

Specifications

IMPORTANT: For detailed informa-

tion on the pump tube (including

specifications and performance data)

refer to SER 9911/9950.

For information on the motor, please

refer to SER 339413.

High-Pressure Portable Pump

Pump

Model Two-Wheel

Hand Truck

Model

Weight Width x Height

(including container)

lbs kg Inches Cm

9911-H Not Included 21 9.5 12 x 29.5 30.5 x 75

9911-Z Included 34 15.5 14-1/2 x 38 36.8 x 96.5

SER 9911-H High-Pressure Portable Pump

Revision (6-99) 2 Alemite Corporation

Apply

Thread Sealant

Here

Apply

Thread Sealant

Here

Apply

Thread Sealant

Here

NOTE: On Model 9911-H

the nozzle of the control valve

stores in Bushing (9)

To Item

Number 14

To Item

Number 4

Slide Hook

Apply

Thread Sealant

Here

Figure 2 High-Pressure Portable Pump Models 9911-H and 9911-Z - Exploded View

High-Pressure Portable Pump SER 9911-H

Alemite Corporation 3 Revision (6-99)

Item

No. Part No. Description Qty Notes Numeric Order

Part # (Item #)

1328030 Coupler, Air, 1/4 " NPTF (f) 16320-3 (15)

2 328034 Connector, 1/4 " NPTF (m) 1 9911 (3)

3 9911 Pump Assembly, High-Pressure 1 See SER 9911/9950 18223 (11)

4 44734 Adapter, 1/2 " -27 x 3/8 " NPTF (m) 1 44734 (4)

5 317875-7 Hose Assembly, Material 1 B52752 (14)

6 Grip (Rubber) 1 77009 (18)

7 Handle 1 77786 (17)

8 Nut, 5/16 " -18 4 79029 (8)

9 315943 Bushing 1 170561 (19)

10 Cover Assembly 1 172207-1 (16)

11 18223 Screw, Thumb, 1/4 " -20 3 172207-2 (20)

12 337665 Plate Assembly, Follower 1 315943 (9)

13 338958 Truck, Hand, Two-Wheel 1 Model 9911-Z Only 317875-7 (5)

14 B52752 Z-Swivel Assembly, High-Pressure 1 See SER B52750 321678 (6)

15 6320-3 Valve Assembly, High-Pressure Control 1 See SER 6320-3 321696 (7)

16 Washer, Lock, 1/4 " 3 328030 (1)

17 Capscrew, 1/4 " -20 x 1/2 " 3 328034 (2)

18 Washer, Internal Tooth Lock, 1/4 " 1 337665 (12)

19 Screw, 1/4 " -20 x 5/16 " 1 338141 (10)

20 Washer, Lock, 5/16 " 2 338958 (13)

Legend:

Part numbers left blank (or in italics) are not available separately

designates a repair kit item

Repair Kits

Part No. Kit Symbol Description

338166 Kit, Cover

393607 Kit, Handle

SER 9911-H High-Pressure Portable Pump

Revision (6-99) 4 Alemite Corporation

Assembly

NOTE: Refer to Figure 2 for component

identification on all assembly procedures.

CAUTION

Select a clean environment for all assembly proce-

dures. Prevent contamination from foreign mate-

rial. Damage to components can occur.

Pump Assembly

IMPORTANT: Make sure to remove the pro-

tective cover from the inlet of Pump Assem-

bly (3).

1. Install Pump Assembly (3) into Cover (10).

2. Secure the Pump Assembly to the Cover with Lock

Washers (16) and Capscrews (17).

• Tighten the Capscrews securely.

IMPORTANT: Do not apply thread sealant

to the first two (2) threads of any connection.

Contamination can occur.

3. Screw Connector (2) [with thread sealant] into the

inlet of the air motor.

• Tighten the Connector securely.

4. Attach Air Coupler (1) to the Connector.

Changes Since Last Printing

Initial Release

Cover Assembly and Follower

5. Install Grip (6) onto Handle (7).

6. Screw Nut (8) onto each end of the Handle.

7. Install the ends of the Handle into Cover (10).

8. Install Lock Washer (20) and additional Nut (8) onto

each end of the Handle.

• Tighten the Nuts securely.

9. Place Follower Plate (12) onto the top of the product.

• With a wobbling motion, eliminate any air that may

be trapped underneath the Follower Plate. Force the

product through the hole in the center of the Plate.

NOTE: On model 9911-Z, place the con-

tainer on Hand Truck (13). Slide each hook

onto the lip of the container.

10. Guide the pump tube into the Follower Plate and fit the

Cover onto the container.

11. Secure the Cover to the container with Thumb

Screws (11).

Control Valve and Material Hose

12. Screw the large diameter end of Adapter (4) [with

thread sealant] into the outlet of the Pump Assembly.

• Tighten securely.

13. Screw either end of Material Hose (5) into the Adapter.

• Tighten securely.

14. Screw the 1/2 " -27 end of Z-Swivel (14) [with thread

sealant] into the Material Hose.

• Tighten securely.

15. Screw the opposite end of the Z-Swivel [with thread

sealant] into Control Valve (15).

• Tighten securely.

16. Test/Prime the Pump assembly.

• Refer to Service Guide SER 9911/9950 for details.

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