ALL-FILL VF110-E Manuale utente
A.F.I. Publication: 1910817
Issue: 1
Date: August 2017
Model VF110-E
Model VF110-E
Touch Screen Control Panel
Touch Screen Control Panel
Users Manual
Users Manual
ALL-FILL, Inc.
418 Creamery Way
Exton, PA. 19341 USA
(610) 524-7350 · FAX (610) 524-7346
www.all- ill.com
INTRODUCTION.............................................................................................................1
Control Panel................................................................................................................1
Figure 1 – Control Panel........................................................................................1
Emergency Stop..............................................................................................2
Touch Screen Panel ........................................................................................2
Touch Screen Operation...............................................................................................2
Main Screen...........................................................................................................2
Status Messages ...................................................................................................3
Touch Screen Menus & Selections ..............................................................................4
USING THE CONTROLS ..............................................................................................7
Initial Testing and Adjustment.......................................................................................8
Machine Testing .....................................................................................................8
Setting Up the VF110-E..............................................................................................10
Picking a ecipe Number ....................................................................................10
Setting Up a Target Filling Weight........................................................................11
Setting Up Vibration.............................................................................................12
Setting Up the Cascade Feeder ..........................................................................13
Setting up Weigh Bucket .....................................................................................14
Completing Setup and Testing.............................................................................15
Scale Calibration ........................................................................................................15
Filling Production........................................................................................................16
Using the Learn Mode .........................................................................................17
Troubleshooting and Service......................................................................................18
Status Messages .................................................................................................18
Table 1 — Statu Me age Trouble hooting ................................................18
REFERENCE..................................................................................................................19
Main............................................................................................................................19
Start........................................................................................................................19
Production Count .................................................................................................19
CPM .....................................................................................................................19
Stop......................................................................................................................19
Bulk/Dribble Time.................................................................................................20
Elapsed Time .......................................................................................................20
Single Cycle .........................................................................................................20
Learn Mode..........................................................................................................20
Learn Time ....................................................................................................20
Learn Mode ...................................................................................................21
Bulk/Dribble and Elapsed Time .....................................................................21
Single Cycle ..................................................................................................21
Bulk % of Target, Bulk & Dribble Vibration....................................................21
Main...............................................................................................................21
Menu Selection ....................................................................................................21
Select..........................................................................................................................22
Select ecipe Number.........................................................................................22
Clear Stats ...........................................................................................................22
Language .............................................................................................................22
Setup ..........................................................................................................................23
Setup Target Weight ............................................................................................23
Product Name ...............................................................................................23
Target Weight ................................................................................................23
PreAct Weight................................................................................................23
Tolerance Weight...........................................................................................24
Setup Vibration ....................................................................................................24
Bulk % of Target ............................................................................................24
Bulk Vibration ................................................................................................24
Dribble Vibration............................................................................................25
Minimum Fill Time .........................................................................................25
Maximum Fill Time ........................................................................................25
Drop Time......................................................................................................25
Cascade Vibration................................................................................................26
Model VF110-E Touch Screen Control Panel U er Manual
AFI Publication 1910817 ● I ue: 1 ● Augu t 2017
CONTENTS
Cascade Vib On Delay ..................................................................................26
Bulk Vibration ................................................................................................26
Dribble Vibration............................................................................................26
Primary Vib....................................................................................................26
Setup Bucket........................................................................................................27
Bucket Tare ate...........................................................................................27
Bucket Tare Delay .........................................................................................27
Bucket Open Time.........................................................................................27
Gate Control ..................................................................................................28
Setup Level Control .............................................................................................28
On/Off Time ...................................................................................................28
Scale...........................................................................................................................29
aw Counts .........................................................................................................29
Scale Weight........................................................................................................29
Calibrated Weight ................................................................................................29
Start Cal. ..............................................................................................................29
Step #1-#4 ...........................................................................................................29
Test .............................................................................................................................30
Test Vibrator.........................................................................................................30
Vibration ate................................................................................................30
Test Vib..........................................................................................................30
Scale Weight .................................................................................................30
Tare................................................................................................................30
Stepper Sensor Indicator...............................................................................31
Stepper Time .................................................................................................31
Open Bucket..................................................................................................31
Close Bucket .................................................................................................31
Test Cascade Vibrator..........................................................................................32
Vibration ate................................................................................................32
Test Cascade Vib ..........................................................................................32
Scale Weight .................................................................................................32
Tare................................................................................................................32
Stepper Sensor Indicator...............................................................................32
Stepper Time .................................................................................................33
Open Bucket..................................................................................................33
Close Bucket .................................................................................................33
Test Product equest ..........................................................................................34
Hopper Low Level Indicator ..........................................................................34
Test Prod. equest........................................................................................34
Test Aux I/O .........................................................................................................34
Initiation Indicator ..........................................................................................34
E-Stop Indicator.............................................................................................35
Test Vib Gate #1/#2.......................................................................................35
Ok to Dump Signal ........................................................................................35
End of Fill Signal ...........................................................................................35
APPENDIX .....................................................................................................................37
Setup ecipe Worksheet............................................................................................39
Menu and Selection eference..................................................................................41
INDEX .............................................................................................................................44
© 2017 ALL-FILL, Inc.
8/17 · Printed in the U.S.A.
No liability is assu ed with respect to the use of any infor ation contained in this publication. While every precaution has been taken in the
preparation of this publication, ALL-FILL, Inc. assu es no responsibility for errors or o issions nor is any liability assu ed for da ages
resulting fro the use of infor ation contained in this publication. This publication, as well as operational details described herein, are sub-
ject to change without notice.
Model VF110-E Touch Screen Control Panel U er Manual
AFI Publication 1910817 ● I ue: 1 ● Augu t 2017
This section provides introductory information about your All-Fill Model VF100-E Vibratory
Feeder. It should be read before attempting any setup or operation of the equipment. Once
becoming familiar with controls, you can proceed to subsequent sections to learn how to
setup and operate the machine for filling production.
All major functions of the filling system are performed at the Control Panel. This panel is
shown in Figure 1.
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
1
AFI Publication 1910817 ● Issue: 1 ● August 2017
INTRODUCTION
Control Panel
Figure 1 – Control Panel
TRANSPARENT
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
EMERGENCY
STOP
SWITCH
TOUCH
SCREEN
PANEL
Emergency Stop
Pressing the Emergency Stop switch will stop the machine immediately. All power will be
shut down.
!!! IMPORTANT !!!
Only use the Emergency Stop switch in the event of an actual emergency, or when
shutting the system down. Use the STOP selection on the Main screen to stop the
equipment under normal circumstances.
Touch Screen Panel
A custom-programmed panel that provides menus, selections, settings, and controls used to
test, adjust, and operate the feeder.
All major machine setup, production, and testing are performed using the Touch Screen
panel on the Machine Control Panel. This screen provides simple, direct selection of all
operations, control settings, and production data display. This section provides a description
of the different screens and selections available, as well as a sample exercise to practice
using the controls.
Main Screen
The Main screen provides a summary of production data, selections to control the machine,
and access additional menus. The Main screen appears automatically upon start-up.
Descriptions of the items appearing on this screen are provided in the following.
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
2
AFI Publication 1910817 ● Issue: 1 ● August 2017
Touch Screen
Operation
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
3
AFI Publication 1910817 ● Issue: 1 ● August 2017
Start Control used to start filling operations.
Prod ction Co nt Displays the number of filled containers since Start
was used. Display can be used as an indicator of
production.
CPM Displays the computed Containers Per Minute as
an indicator of production rate.
Stop Control used to halt filling operations.
B lk/Dribble Time Displays the time required to complete bulk and
dribble filling in the most recent fill cycle. These dis-
plays can be used in analysis of filling performance
and where adjustment is necessary.
Elapsed Time Displays the total time necessary to complete the
most recent fill cycle. As with the previous
(“Bulk/Dribble Time”), this display can be used used
in analysis of filling performance and where adjust-
ment is necessary.
Single Cycle Allows only a single container to be filled and is
useful for testing purposes.
Learn Mode The earn Mode screen provides a method of
allowing the controls to optimize filling production
automatically without time consuming adjustment
and re-adjustment of setup entries and selections.
Men Selection Allows access to the Select, Setup, Scale, Test, and
Stats screens during operation.
Status Messages
A message indicating the current operational state of the filler. The following messages may
appear. Weigh Bucket messages appear on the Main screen. System Messages appear at
the top of all screens.
No Control Power Wait For Initiation
System Ready: Press START Open Bucket
Bucket Not Ready Scale Alarm
Ready To Dump Stepper Alarm
Drop Product Max Fill Time Alarm
Release Initiation Bucket Not Close
Each of the menus available from the Touch Screen Control Panel are described, in summa-
ry, in the following. Detailed procedures and descriptions of menu selections appear in sub-
sequent sections of this publication.
Main
Start
Production Count display
CPM display
Primary Bulk Fill Time display
Primary Dribble Fill Time display
Weight display
Scale Weight display
Single Cycle
earn Mode
earn Time
Set earn
earn Mode
Bulk/Dribble Weight display
Single Cycle
Bulk % of Target
Bulk/Dribble Vibration
Main
Stop
Menu Selection
Select
Select Recipe Number
Clear Stat
anguage
Setup
Setup Target Weight
Product Name
Target Weight
Tolerance Weight
PreAct Weight
ow/High imit Weight display
Setup Vibration
Bulk % of Target
Bulk/Dribble Vibration
Minimum/Maximum Fill Time
Drop Time
Cascade Vibration
Cascade Vib On Delay
Bulk Vibration
Dribble Vibration
Primary Vib
Setup Bucket
Bucket Tare Rate
Bucket Tare Delay
Bucket Open Time
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
4
AFI Publication 1910817 ● Issue: 1 ● August 2017
Touch Screen Menus
& Selections
Gate Control
Setup evel Control
Off Time
On Time
Scale
Scale #1 Calibration
Raw Count display
Scale Weight display
Calibrated Weight
Start Cal
Step #1-#4
Test
Test Vibrator
Vibration Rate
Test Vib
Scale Weight display
Tare
Stepper Sensor Indicator
Stepper Time
Open Bucket
Close Bucket
Test Cascade Vibrator
Vibration Rate
Test Cascade Vib
Scale Weight display
Tare
Stepper Sensor Indicator
Stepper Time
Open Bucket
Close Bucket
Test Product Request
Hopper ow evel Indicator
Test Prod. Request
Test Aux I/O
Initiation Indicator
E-Stop Indicator
Test Vib. Gate #1
Test Vib. Gate #2
Ok to Dump Signal
End of Fill Signal
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
5
AFI Publication 1910817 ● Issue: 1 ● August 2017
Model VF110-E Touch Sc een Cont ol Panel Use s Manual
6
AFI Publication 1910817 ● Issue: 1 ● August 2017
Indice
Altri manuali ALL-FILL Pannello di controllo
