ALMACRAWLER JIBBI Series Guida utente

1300 551 108 | info@alfasihire.com.au | alfasihire.com.au

JIBBI

1250 EVO

2820

3740

2420

2550

1840

720

1150

1950

1400

JIBBI is the new crawler

telescopic boom by

AlmaCrawler.

Patent Pending Innovations

New Dynamic Work Performance (DWP by Almac)

Undercarriage integrated by new Safe-lock System

Cable remote console by AUTEC

2820

3740

2420

2550

1840

720

1150

1950

1400

JIBBI is the new crawler

telescopic boom by

AlmaCrawler.

Patent Pending Innovations

New Dynamic Work Performance (DWP by Almac)

Undercarriage integrated by new Safe-lock System

Cable remote console by AUTEC

Mixed slope levelling

Max working height 12,2 m

Max height basket floor 10,2 m

Moving height 8,0 m

Max outreach (load 80 kg) 7,0 m

Max outreach (load 230 kg) 5,4 m

Rotation angle +/-110°

Basket size 1,4 x 0,7 m

Basket rotation angle +/- 70°

Max basket capacity 230 kg

Length in stowed position (with detached basket) 3,7 (3,0) m

Min width in stowed position 1,15 m

Max working width 1,95 m

Min height in stowed position 1,98 m

Longitudinal leveling +/- 15°

Lateral leveling +/- 15°

Max gradeability 25°

Max side greadeability 25°

Drive speed (fast) 2,5 km/h

Security speed 0,3 km/h

Trafcload 3,86 kN/m2

Total weight 2850 kg

3TNM68 -AS Yanmar engine (diesel) 14 kW - 19,2 Hp

Non-marking tracks -

Eletric pump 220V-2,2KW / 50Hz -

Radio remote control -

Arctic lubricant for cold climate -

Yanmar Diesel Engine, 3 Cylinders

(14,1kW - 19,2 HP)

240° Slewing ring rotation

Basket rotation kit +/- 70°

Integrated Drive System

(using single joystick)

Max working height 12,2 m

Max height basket floor 10,2 m

Moving height 8,0 m

Max outreach (load 80 kg) 7,0 m

Max outreach (load 230 kg) 5,4 m

Rotation angle +/-110°

Basket size 1,4 x 0,7 m

Basket rotation angle +/- 70°

Max basket capacity 230 kg

Length in stowed position (with detached basket) 3,7 (3,0) m

Min width in stowed position 1,15 m

Max working width 1,95 m

Min height in stowed position 1,98 m

Longitudinal leveling +/- 15°

Lateral leveling +/- 15°

Max gradeability 25°

Max side greadeability 25°

Drive speed (fast) 2,5 km/h

Security speed 0,3 km/h

Trafcload 3,86 kN/m2

Total weight 2850 kg

3TNM68 -AS Yanmar engine (diesel) 14 kW - 19,2 Hp

Non-marking tracks -

Eletric pump 220V-2,2KW / 50Hz -

Radio remote control -

Arctic lubricant for cold climate -

Yanmar Diesel Engine, 3 Cylinders

(14,1kW - 19,2 HP)

240° Slewing ring rotation

Basket rotation kit +/- 70°

Integrated Drive System

(using single joystick)

Max working height 12,2 m

Max height basket floor 10,2 m

Moving height 8,0 m

Max outreach (load 80 kg) 7,0 m

Max outreach (load 230 kg) 5,4 m

Rotation angle +/-110°

Basket size 1,4 x 0,7 m

Basket rotation angle +/- 70°

Max basket capacity 230 kg

Length in stowed position (with detached basket) 3,7 (3,0) m

Min width in stowed position 1,15 m

Max working width 1,95 m

Min height in stowed position 1,98 m

Longitudinal leveling +/- 15°

Lateral leveling +/- 15°

Max gradeability 25°

Max side greadeability 25°

Drive speed (fast) 2,5 km/h

Security speed 0,3 km/h

Trafcload 3,86 kN/m2

Total weight 2850 kg

3TNM68 -AS Yanmar engine (diesel) 14 kW - 19,2 Hp

Non-marking tracks -

Eletric pump 220V-2,2KW / 50Hz -

Radio remote control -

Arctic lubricant for cold climate -

Yanmar Diesel Engine, 3 Cylinders

(14,1kW - 19,2 HP)

240° Slewing ring rotation

Basket rotation kit +/- 70°

Integrated Drive System

(using single joystick)

1300 551 108 | info@alfasihire.com.au | alfasihire.com.au

Compact dimensions

Removable basket

Automatic & Dynamic Levelling

Pro-Active Levelling

80 kg

120 kg

230 kg

80 kg

120 kg

230 kg

1300 551 108 | info@alfasihire.com.au | alfasihire.com.au

JIBBI SERIES:

JIBBI 1250 - JIBBI 1270 - JIBBI 1670

JIBBI U-1570

USE AND MAINTENANCE

ENGLISH

Original Instructions

ALMAC S.r.l.

e-mail: [email protected]

Tel. +39 0375 83 35 27

Fax. +39 0375 78 43 50

Registered office

Viale Ruggeri 6/A

42016 –Guastalla (RE) - Italy

Operational Headquarters

Via Caduti sul Lavoro 1

42012 –Viadana (MN) - Italy

EDITION: 03/2023

PAGE2

DATE

DESCRIPTION OF THE REVISION

01/08/2022

•First issue of the unified manual document for the whole JIBBI range.

30/03/2023

•Correction of errors in reduced-track working diagrams: INHIBITED

TRANSLATION was incorrectly indicated.

PAGE3 
SUMMARY 
1GENERAL INFORMATION.......................................................................................... 7 
1 REGULATORY AND LEGAL ASPECTS. .............................................................................. 7 
1.1 Documentation supplied. ............................................................................. 7 
1.2 Notification of commissioning, first check, subsequent periodic checks and transfer of 
ownership. .......................................................................................................... 7 
1.2.1 Notification of commissioning and first check (only for Italy). ......................................................8 
1.2.2 Periodic checks following the first check................................................................................8 
1.2.3 Transfers of ownership of the PLE. .......................................................................................8 
1.3 Training, information and training of operators. ................................................ 9 
1.4 Tests are carried out before delivery. ............................................................. 9 
1.5 Warranty, Request for intervention under warranty and technical assistance.............. 9 
1.5.1 Warranty and disclaimer. ..................................................................................................9 
1.5.2 Request for intervention under warranty and technical assistance. .............................................. 10 
2 DESCRIPTION AND INTENDED USE OF THE MACHINE. .............................................................11 
3 OPERATING POSITIONS. .........................................................................................13 
3.1 Use with driver on foot. .............................................................................13 
4 POWER.......................................................................................................... 13 
5 USES NOT PERMITTED AND "DISEMBARKATION AT HIGH ALTITUDE". ..............................................14 
6 IDENTIFICATION. ................................................................................................15 
7 DEFINITIONS AND LOCATIONS OF THE MAIN COMPONENTS........................................................16 
2TECHNICAL DATA, DIMENSIONS AND WORKING DIAGRAMS. ............................................. 18 
1 JIBBI 1250.....................................................................................................18 
1.1 General technical data JIBBI 1250. ................................................................18 
1.2 Technical data version JIBBI 1250 EVO - YANMAR 3TNM68-AS................................. 19 
1.3 Technical data version JIBBI 1250 EVO - YANMAR 3TNV74-SDSA. .............................20 
1.4 Technical data JIBBI 1250 ELC version.............................................................21 
1.5 Technical data JIBBI 1250 LTH version. ........................................................... 22 
1.6 JIBBI 1250 working diagrams (all versions - except RT). ....................................... 23 
1.6.1 JIBBI 1250 working diagrams at the maximum track. Translation inhibited. .................................... 23 
1.6.2 JIBBI 1250 working diagrams at the maximum track. Translation allowed....................................... 25 
1.6.3 JIBBI 1250 working diagrams with reduced track (capacity 140 kg). Translation inhibited ................... 26 
1.6.4 JIBBI 1250 transport configuration...................................................................................... 27 
2 JIBBI 1250 RT.................................................................................................28 
2.1 General technical data JIBBI 1250 RT. ............................................................28 
2.2 Technical data version JIBBI 1250 EVO-RT - YANMAR 3TNM68-AS. ...........................29 
2.3 Technical data version JIBBI 1250 EVO-RT - YANMAR 3TNV74-SDSA ..........................30 
2.4 JIBBI 1250 RT working diagrams. ................................................................... 31 
2.4.1 JIBBI 1250 RT working diagrams. Maximum height and maximum outreach. Translation inhibited.......... 31 
2.4.2 JIBBI 1250 RT working diagrams. Translation allowed............................................................... 33 
2.4.3 JIBBI 1250 RT transport configuration.................................................................................. 34 
3 JIBBI 1270.....................................................................................................35 
3.1 General technical data JIBBI 1270 .................................................................35 
3.2 Technical data version JIBBI 1270 EVO - YANMAR 3TNM68-AS.................................36 
3.3 Technical data version JIBBI 1270 EVO - YANMAR 3TNV74-SDSA ..............................37 
3.4 JIBBI 1270 working diagrams ........................................................................ 38 
3.4.1 JIBBI 1270 working diagrams with maximum track. Translation inhibited. ...................................... 38 
3.4.2 JIBBI 1270 working diagrams with reduced track. Translation inhibited. ........................................ 39 
3.4.3 JIBBI 1270 working diagrams with maximum track. Translation allowed......................................... 39 
3.4.4 JIBBI 1270 transport configuration...................................................................................... 40 
4 JIBBI U-1570. ................................................................................................. 41 
4.1 General technical data JIBBI U-1570...............................................................41 
4.2 Technical data version JIBBI U-1570 EVO - YANMAR 3TNM68-AS. .............................42 
4.3 Technical data version JIBBI U-1570 EVO - YANMAR 3TNV74-SDSA. ..........................43 
4.4 Technical data JIBBI U-1570 LTH version.......................................................... 44 
4.5 JIBBI U-1570 working diagrams (all versions). ................................................... 45 
4.5.1 JIBBI U-1570 working diagrams with maximum track. Translation inhibited. ................................... 45 

PAGE4 
4.5.2 JIBBI U-1570 working diagrams with maximum track. Translation allowed. ..................................... 46 
4.5.3 JIBBI U-1570 working diagrams with reduced track 2.19 m. Translation inhibited. ............................ 47 
4.5.4 JIBBI U-1570 working diagrams with reduced track 1.98 m. Translation inhibited. ............................ 48 
4.5.5 Working diagrams JIBBI U-1570 with reduced track 1.9 m asymmetrical. Translation inhibited. ............ 49 
4.5.6 JIBBI U-1570 working diagrams with reduced track (1.35 m). Translation inhibited. .......................... 50 
4.5.7 JIBBI U-1570 transport configuration................................................................................... 51 
5 JIBBI 1670.....................................................................................................52 
5.1 General technical data JIBBI 1670. ................................................................52 
5.2 Technical data version JIBBI 1670 EVO - YANMAR 3TNM68-AS................................. 53 
5.3 Technical data version JIBBI 1670 EVO - YANMAR 3TNV74-SDSA. .............................54 
5.4 Technical data JIBBI 1670 LTH version. ........................................................... 55 
5.5 JIBBI 1670 working diagrams (all versions). ......................................................56 
5.5.1 JIBBI 1670 working diagrams with maximum track (2.45 m). Translation inhibited. ........................... 56 
5.5.2 JIBBI 1670 working diagrams with maximum track (2.45 m). Translation allowed. ............................ 57 
5.5.3 JIBBI 1670 working diagrams with reduced track 2.19 m. Translation inhibited. ............................... 58 
5.5.4 JIBBI 1670 working diagrams with reduced track 1.9 m. Translation inhibited. ................................ 60 
5.5.5 JIBBI 1670 working diagrams with reduced track 1.9 m asymmetrical. Translation inhibited. ............... 62 
5.5.6 JIBBI 1670 working diagrams with reduced track (1.35 m). Translation inhibited. ............................. 63 
5.5.7 JIBBI 1670 transport configuration...................................................................................... 64 
3SAFETY INFORMATION, OBLIGATIONS AND PROHIBITIONS. ............................................. 65 
1 PERSONAL PROTECTIVE EQUIPMENT (PPE)......................................................................65 
1.1 Restraint / fall arrest device and platform anchoring points. ................................65 
2 SAFETY RULES................................................................................................... 66 
2.1 General safety rules. ................................................................................. 66 
2.2 Handling and displacements.........................................................................68 
2.3 Stages of work. ........................................................................................ 69 
2.4 Wind action and Beaufort scale. ...................................................................71 
2.5 Ground suitability and pressure to the ground of the machine............................... 72 
2.5.1 Bearing capacity of the ground.......................................................................................... 72 
2.5.2 Ground inclination......................................................................................................... 74 
2.6 Live power lines .......................................................................................75 
3 IN CASE OF ACCIDENT. ..........................................................................................75 
4INSTALLATION AND PRELIMINARY CHECKS. ................................................................ 76 
1 FAMILIARIZATION................................................................................................76 
2 PRE-USE CHECKS ................................................................................................76 
3 DEFECTS FOUND DURING PRE-USE CHECKS. .....................................................................77 
5METHOD OF USE. ................................................................................................ 78 
1 CONTROL PANEL ON THE PLATFORM.............................................................................78 
1.1 Document compartment on the platform......................................................... 78 
1.2 Fixing the push-button panel on the platform...................................................79 
1.3 Platform push-button panel with GRAPHIC DISPLAY. ...........................................80 
1.3.1 "Dead man" system. ....................................................................................................... 81 
1.3.2 Traction, steering and track widening controls. ..................................................................... 82 
1.3.2.1 Traction and steering control with DYNAMIC & PROACTIVE LEVELLING function. ........................... 83 
1.3.2.2 Traction and steering control with FAST DRIVE and BOOSTER function....................................... 84 
1.3.3 Manual control of the levelling of the fifth wheel plane............................................................ 85 
1.3.4 Platform handling (ascents, descents, rotations). ................................................................... 86 
1.3.4.1 Ascent / Descent of the main arm. ................................................................................. 86 
1.3.4.2 Rotation of the turret. ................................................................................................ 86 
1.3.4.3 Extension / retraction of the telescopic arm. .................................................................... 87 
1.3.4.4 Rotation of the platform.............................................................................................. 87 
1.3.4.5 Ascent / Descent of the jib. ......................................................................................... 87 
1.3.4.6 Platform movement with DYNAMIC & PROACTIVE LEVELLING function. ...................................... 87 
1.3.5 Winch control (optional). ................................................................................................ 88 
1.3.6 Other functions and devices of the control panel.................................................................... 89 
1.3.6.1 Emergency stop. ....................................................................................................... 89 
1.3.6.2 THERMAL / ELECTRIC power selector (EVO versions). ........................................................... 89 
1.3.6.3 Motor ON / OFF / PREHEAT selector (EVO versions). ............................................................ 89 
1.3.6.4 Speed selector potentiometer. ...................................................................................... 89 
1.3.6.5 START button. .......................................................................................................... 90 

PAGE5 
1.3.6.6 HORN button............................................................................................................ 90 
1.3.6.7 "MANUAL" function activation button............................................................................... 90 
1.3.6.8 Safety key (only for RADIO CONTROL version). ................................................................... 90 
1.3.6.9 Radio remote control additional battery (only for RADIO CONTROL version). ............................... 90 
1.3.6.10 Cable and connector (only for RADIO CONTROL version). ..................................................... 91 
1.3.6.11 Graphic display and service buttons (versions with DISPLAY). ................................................ 92 
1.4 Platform push-button panel with LED DISPLAY. .................................................99 
1.4.1 "Dead man" system. ......................................................................................................100 
1.4.2 Traction, steering and track widening controls. ....................................................................101 
1.4.2.1 Traction and steering control with DYNAMIC & PROACTIVE LEVELLING function. ..........................101 
1.4.2.2 Traction and steering control with FAST DRIVE and BOOSTER function......................................102 
1.4.3 Platform handling (ascents, descents, rotations). ..................................................................103 
1.4.3.1 Ascent / Descent of the main arm. ................................................................................103 
1.4.3.2 Rotation of the turret. ...............................................................................................103 
1.4.3.3 Extension / retraction of the telescopic arm. ...................................................................103 
1.4.3.4 Rotation of the platform.............................................................................................104 
1.4.3.5 Ascent / Descent of the jib. ........................................................................................104 
1.4.3.6 Platform movement with DYNAMIC & PROACTIVE LEVELLING function. .....................................104 
1.4.4 Winch control (optional). ...............................................................................................105 
1.4.5 Other functions and devices of the control panel...................................................................106 
1.4.5.1 Emergency stop. ......................................................................................................106 
1.4.5.2 THERMAL / ELECTRIC power selector (EVO versions). ..........................................................106 
1.4.5.3 Motor ON / OFF / PREHEAT selector (EVO versions). ...........................................................106 
1.4.5.4 START button. .........................................................................................................106 
1.4.5.5 HORN button...........................................................................................................106 
1.4.5.6 Safety key (only for RADIO CONTROL version). ..................................................................107 
1.4.5.7 Radio remote control additional battery (only for RADIO CONTROL version). ..............................107 
1.4.5.8 Cable and connector (only for RADIO CONTROL version).......................................................107 
1.4.5.9 LED display (version with LED display). ...........................................................................107 
1.5 Operator anti-crushing kit (OPTIONAL). ........................................................ 113 
1.6 Anti-collision kit (OPTIONAL). .................................................................... 113 
2 CONTROL STATION ON THE GROUND. ......................................................................... 114 
2.1 Main key switch / control station selector. .................................................... 115 
2.2 ON / OFF selector / Preheating of thermal and electric engines / ENABLE function. .. 115 
2.3 Emergency stop button............................................................................. 116 
2.4 Emergency Override Button with leaded protection.......................................... 116 
2.5 Platform presence warning light. ................................................................ 116 
2.6 Connector for use with winch kit (OPTIONAL). ................................................ 117 
2.7 Winch presence warning light (OPTIONAL). .................................................... 117 
2.8 Hour counter......................................................................................... 117 
2.9 Extendable structure movement switches. ..................................................... 117 
3 ACCESS TO THE PLATFORM. ................................................................................... 118 
4 STARTING THE MACHINE....................................................................................... 119 
4.1 Starting the single-phase thermal or electric engine (EVO versions) ...................... 120 
4.2 Starting the electric motor (ELC-LTH versions)................................................ 120 
5 STOPPING THE MACHINE....................................................................................... 121 
5.1 Normal shutdown. .................................................................................. 121 
5.2 Emergency stop...................................................................................... 121 
6 END OF WORK................................................................................................. 121 
7 REMOVING AND REPLACING THE PLATFORM /WINCH. ......................................................... 123
6LOADING AND TRANSPORT. .................................................................................. 124 
1 TRANSPORT LENGTH REDUCTION (JIBBI 12XX). .............................................................. 124 
2 LOADING WITH LOADING RAMP. ............................................................................... 125 
3 LOADING WITH A FORKLIFT.................................................................................... 125 
4 LOADING WITH A CRANE....................................................................................... 126 
5 FIXING THE MACHINE ON THE MEANS OF TRANSPORT. ......................................................... 126 
7EMERGENCY COMMANDS. ..................................................................................... 127 
1.1 Emergency recovery of the incapacitated operator........................................... 127 
1.2 Emergency recovery of the incapacitated operator in the presence of an overload alarm.


PAGE6 
1.3 Emergency recovery with a manual pump. ..................................................... 129 
1.3.1 Operator emergency recovery..........................................................................................129 
1.4 Emergency movement of the machine in case of control failure. .......................... 131 
8MAINTENANCE................................................................................................... 132 
1 SAFETY RULES DURING MAINTENANCE. ........................................................................ 132 
2 ORDINARY MAINTENANCE...................................................................................... 133 
2.1 Cleaning the machine and adhesive plates. .................................................... 135 
2.2 Functional checks. .................................................................................. 135 
2.3 Visual inspection of the structural elements of the machine. .............................. 137 
2.4 Visual check screw tightness / Screw tightening. ............................................. 138 
2.5 Greasing joints, telescopic extensions and slewing ring. .................................... 139 
2.6 Hydraulic oil level check / oil change. .......................................................... 140 
2.7 Hydraulic oil filter replacement. ................................................................ 140 
2.8 Traction reduction gear oil level check / oil change. ........................................ 142 
2.9 Tracks: check for wear, tensioning and replacement......................................... 143 
2.9.1 Track wear check.........................................................................................................143 
2.9.2 Track tension control and adjustment. ...............................................................................143 
2.9.3 Track replacement. ......................................................................................................143 
2.10 Extension chains: Wear control, Tensioning and Lubrication................................ 145 
2.10.1 Chain wear check.........................................................................................................145 
2.10.2 Chain tension control and adjustment. ...............................................................................145 
2.10.3 Chain lubrication. ........................................................................................................146 
2.11 Check wear and register of sliding pads. ....................................................... 146 
2.12 Turret rotation game control. .................................................................... 147 
2.13 Platform rotation game control. ................................................................. 147 
2.14 Overload control device check. ................................................................... 148 
2.15 Check the efficiency of the differential switch 115-220V socket........................... 149 
2.16 Machine sensor control............................................................................. 149 
2.17 ANTI-COLLISION and ANTI-CRUSHING sensors control (optional)............................ 149 
2.18 Battery................................................................................................ 150 
2.18.1 Starter battery (versions with heat engine)..........................................................................150 
2.18.1.1 Starter battery maintenance. .....................................................................................150 
2.18.1.2 Starter battery charging............................................................................................150 
2.18.2 LITHIUM battery (LTH versions). .......................................................................................151 
2.18.2.1 Maintenance of the LITHIUM battery (LTH versions)...........................................................151 
2.18.2.2 LITHIUM battery charging (LTH versions) ........................................................................152 
2.18.3 TRACTION battery (ELC versions). .....................................................................................153 
2.18.3.1 TRACTION battery maintenance (ELC versions). ...............................................................153 
2.18.3.2 TRACTION battery charging (ELC versions). .....................................................................155 
9DEMOLITION. .................................................................................................... 157 
1 MACHINE LIFE. ................................................................................................ 157 
2 DECOMMISSIONING AND DEMOLITION. ......................................................................... 157 
3 BATTERY DISPOSAL............................................................................................ 157 
CE DECLARATION OF CONFORMITY (FAC-SIMILE). ....................................................... 158 
CONTROL REGISTER. ........................................................................................... 164 
1 REGISTER OF PERIODIC INSPECTIONS AND CHECKS BY THE CONTROL BODIES. ........................... 165 
2 REGISTER OF PERIODIC INSPECTIONS BY THE OWNER...................................................... 166 
3 TRANSFERS OF OWNERSHIP. .................................................................................. 174 
FUNCTIONAL DIAGRAMS. ...................................................................................... 175 
1 WIRING DIAGRAMS. ........................................................................................ 175 
2 HYDRAULIC DIAGRAMS. ................................................................................... 175 
 
 

PAGE7

1GENERAL INFORMATION.

This document cannot be reproduced, in whole or in part, without the prior written consent of ALMAC

s.r.l.

The use of this document is permitted only to the customer to whom the manual was provided as a kit

with the equipment, and only for purposes of use and maintenance of the equipment to which the manual

refers.

ALMAC s.r.l. declares that the information contained in this manual is consistent with the technical and

safety specifications of the equipment to which the manual refers. ALMAC s.r.l. assumes no responsibility

for direct or indirect damage to people, things or animals resulting from the use of the equipment in

conditions other than those provided.

ALMAC s.r.l. reserves the right to make changes or improvements without notice to this document and to

the equipment, without any obligation to update equipment already sent.

The information contained in this manual refers to the various equipment mentioned on the cover; some

images and / or information may not be specific to the set-up in the customer's possession because they

are not available or available on request.

1.1 Regulatory and legal aspects.

1.1.1 Documentation supplied.

The machine is delivered complete with the following documentation:

-Instruction manual (this document) including the Control Register;

-Spare parts manual;

-EC mark applied to the machine;

-EC declaration of conformity;

-Hydraulic scheme;

-Wiring diagram.

The instruction manual and the attached documents are integral parts of the machine and a copy of

these, together with the certificates of the mandatory periodic checks, must be kept on the machine in

the appropriate box. The original documents must be kept in a dry and protected place; in case of change

of ownership these documents must always accompany the machine.

In case of loss or damage, a new copy must be requested, specifying the model and serial number of the

machine.

1.1.2 Notification of commissioning, first check, subsequent periodic checks and

transfer of ownership.

The legal obligations of the owner of the machine differ according to the state in which the machine is

put into service. It is advisable to inquire about the procedures envisaged in your area at the bodies for

the protection of safety in the workplace. In order to improve the filing of documents and to record the

modification / assistance work, a section has been provided at the end of this booklet called "Control

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