Alstom GEM80-400 Series Manuale utente

GEM80-400 Series Controllers

Technical Manual

ABCD

ALSPA GEM80-400

Series Controllers

Technical Manual

Publication No. T1614

Issue 3

Issue 3 04/99 ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Page i

ALSPA GEM80-400

SERIES CONTROLLERS

Technical Manual

Publication No. T1614

ALSTOM DRIVES & CONTROLS,

Kidsgrove,

Stoke-on-Trent,

Staffordshire, ST7 1TW

ENGLAND

Telephone: +44 (0) 1782 781000

Fax: +44 (0) 1782 781001

Latest Reprint: see page ii

Issue Information GEM80-400

Page ii ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Issue 3 04/99

ISSUE INFORMATION

The issue of various chapters of the GEM80-400 manual are individually

controlled. The current issue status of the manual is :-

20/01/98

Issue 2

Major revisions to all sections

20/04/99

Issue 3

Inclusion of GEM80-400S Controller and minor corrections

to all sections.

GEM80-400 Safety Instructions

Issue 3 04/99 ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Page iii

SAFETY INSTRUCTIONS

1. General

Electrical equipment represents a risk to life.

Safety instructions are given on the product, in this manual and other relevant

manuals referred to in this manual.

Reference must be made to the instructions in this manual for any action taken

when transporting, commissioning, operating, maintaining and disposing of the

product.

Dangerous voltages appear on the circuitry. There can be moving parts and hot

surfaces. Death, severe physical injury and extensive material damage can result

if the instructions given in this manual are not observed.

Local safety regulations must be observed during erection, commissioning and

maintenance of the product. Persons performing this work must be suitably

skilled and should have been trained in that work for these products.

Electrostatic sensitive components are used within this product. Static handling

precautions in accordance with Protection of Electrostatic Sensitive Devices,

Part 1, General Requirements, EN 100015 Pt.1:1992 (CECC 00015:1992) must be

observed.

All products weighing in excess of 20kg (44 lbs) should be moved by mechanical

handling equipment using the lifting points provided.

Radio transmitters (e.g. walkie talkies, mobile telephones) can cause incorrect

operation. Transmitters with an output of more than 2 watts must not be used in

the vicinity of the product. Transmitters with output power of 2 watts or less must

not be used less than 2 metres (6 feet) from the product.

2. Intended use

These products are components designed for incorporation in installations,

apparatus and machines.

In the European Union, a machine should not be taken into service until the

machine has been proven to conform with the provisions of the Machinery

(Safety) Directive, 89/392/EEC as amended.

In the European Union, the requirements of the EMC Directive, 89/336/EEC, and

any amendments to that Directive should be established before any installation,

apparatus or machine which incorporates the product is taken into service.

The product complies with the requirements of the Low Voltage Directive,

73/23/EEC as amended.

Safety Instructions GEM80-400

Page iv ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Issue 3 04//99

The product complies with the safety and EMC standards listed in the

Specifications section of the manual.

The technical data and the information concerning the supply conditions should

be taken from the rating plate and this manual, and must be strictly observed.

3. Transportation and storage.

The instructions for storage and transport specified on the packaging and in this

manual must be followed.

The climatic conditions should be within the limits specified in this manual.

4. Erection and commissioning.

Erection and commissioning of, and cooling medium flow to, the product should

be in accordance with the specifications given in the manual.

Erection and commissioning of the product must be carried out in line with any

local electrical installation and wiring standards and IEC 364 or (in the United

Kingdom) BS 7671.

The earth terminal must be connected to earth (safety ground) in accordance

with local safety regulations and IEC364-5-54.

The products must be protected against excessive mechanical stresses. In

particular, no component must be bent or isolation distances altered during the

transportation, handling, installation or maintenance of the product.

The degree of protection provided by the covers is for indoor use only.

Compliance with the requirements of EMC laws is the responsibility of the installer

or the manufacturer of the machine. Instructions for erection and commissioning

the product in accordance with the EMC requirements of the European Union

are given in the manual and must be complied with. These instructions contain

information on screening (shielding), earthing (grounding), wiring and relative

positioning of electrical equipment.

Shrouds may be modified only as described in the manual.

5. Electrical connection

When working on the product, the local health and safety legislation must be

observed.

Conductors, protective devices etc. should be provided in accordance with the

requirements stated in the manual.

6. Operation

GEM80-400 Safety Instructions

Issue 3 04/99 ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Page v

The product must not be used as a single item safety system. It may be used as

a component in a voting safety system. Additional control and protective

devices must be provided in accordance with the safety requirements of the

installation.

Changes by means of the application software are admissible.

During operation all covers and doors must be closed. If covers are removed

and not replaced before power is reapplied there is danger of serious personal

injury and damage to property. Your attention is also drawn to the

electromagnetic emission and susceptibility screening provided by the

enclosure. These may be compromised when covers are removed or enclosure

doors are open.

7. Maintenance and service

The information given in the documentation for maintaining and servicing the

product must be followed.

8. Disposal

Local regulations must be followed when disposing of the product.

This technical manual should be regarded as part of the product. It should be

stored with the product and passed on to any subsequent owner or user of the

product.

Any question or doubt should be referred to ALSTOM DRIVES & CONTROLS

COSHH GEM80-400

Page vi ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Issue 3 04/99

CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH

1. GENERAL

Care has been taken with selection of all components, interconnections, housing

and packaging and in the design and manufacture of this equipment to

minimize the risk to the health and safety of all personnel who are in contact with

this equipment during its life, when the equipment is properly handled and used.

Modern high technology materials have been used in the manufacture of the

equipment to ensure optimum performance. Some of these materials are toxic

under certain conditions. Mechanical or electrical damage is unlikely to give rise

to any direct hazard, but toxic vapours may be generated if the materials are

heated to destruction and it is important that the recommendations given below

are observed.

Care should be taken to ensure that all personnel who may handle, use or

dispose of this equipment are aware of the necessary precautions.

2. DISPOSAL

This equipment or any part of the equipment should be disposed of in

accordance with the relevant legislation; in the United Kingdom, disposal should

therefore be carried out in accordance with the Deposit of Poisonous Waste Act

1972 and the Control of Pollution Act 1974, or with the latest legislation.

Some devices within this equipment may contain beryllium oxide as an isolating

barrier. Such devices must be disposed of as harmful waste.

3. FIRE

The products when used within the specified limits do not present a fire hazard.

Electronic devices within this equipment may contain arsenic, beryllium, lead,

mercury, selenium, tellurium or similar hazardous materials or compounds which,

if exposed to high temperature may emit toxic or noxious fumes.

Most device encapsulation materials are flammable and care should be taken

in the disposal of the equipment, and, in the event of a fire, the handling of

damaged equipment. Toxic fumes may be emitted if the devices are burned.

4. HANDLING

Normal handling of the equipment is safe. However, care must be exercised

with those devices incorporating glass or plastic. If these devices are broken or

damaged, precautions must be taken against the hazards that may arise.

GEM80-400 COSHH

Issue 3 04/99 ALSPA GEM80-400 SERIES CONTROLLERS TECHNICAL MANUAL Page vii

For broken glass or ceramic protective clothing such as gloves must be worn.

For toxic materials, vapour, skin contact and inhalation must be avoided.

5. SUBSTANCES

Substances that may be included in this equipment are:-

Arsenic

Boric acid

Ethylene Glycol

Phosphoric acid

Phthalic acid

Tributylamine

Triethylamine

Certain substances such as those containing arsenic, indium, lead, lithium,

selenium, tantalum, etc. may be toxic by ingestion or inhalation.

Electrolytic capacitors contain a non carcinogenic electrolyte which has a low

acute toxicity which may cause slight irritation to the skin if contact is prolonged.

6. HAZARDOUS COMPONENTS

Components that may include hazardous substances are:-

Batteries

Lithium

Optical Devices

Arsenic

Electrolytic capacitors

Electrolyte.

All encapsulated Devices

Plastic (generates an inhalation risk in

a fire).

7. PRECAUTIONS

Precautions to be followed in the event of damage to the equipment except

where special precautions to be followed are listed above, include:-

After skin contact

wash thoroughly with soap and water. If contact is

where the skin is broken, medical advice should be

sought.

After eye

contact

wash immediately with copious amounts of water

and seek medical advice.

After inhalation

seek medical advice.

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