Amada TA-22SSPW-FL Manuale utente
Z06OM1177177-05
OPERATION MANUAL
WATER-COOLED TORCH
TA-22SSPW-FL
TA-200SSPW-FL
TA-22SSPW-FL/200SSPW-FL
Contents
1
Thank you for purchasing our Water-Cooled Torch TA-22SSPW-FL/200SSPW-FL.
This operation manual describes its method of operation and precautions for use.
Read this operation manual carefully prior to use. Store appropriately for ready reference.
Contents
1. Precautions for Handling························································ 1-1
2. Installation············································································ 2-1
3. About Torch
(1) Specifications···································································· 3-1
(2) Parts List·········································································· 3-3
(3) Other Options ··································································· 3-5
(4) EARTH Cable ··································································· 3-6
4. Electrode
(1) Replacing the Electrode ······················································ 4-1
(2) Electrodes List ·································································· 4-2
(3) Outline Drawing································································· 4-3
(4) Features ·········································································· 4-3
(5) Reference ········································································ 4-3
TA-22SSPW-FL/200SSPW-FL
1. Precautions for Handling
1-1
1. Precautions for Handling
・ To ensure safety, installation, maintenance, and repair of this device must be made by
qualified personnel or personnel familiar with the device.
・ To ensure safety, the personnel who operates this device must understand this
operation manual and acquire knowledge and skills of safe handling.
・ After reading this operation manual, save it in a proper place where you can easily
access.
・ If there is anything unclear, contact us.
DANGER: Denotes operations and practices that may imminently result in serious
injury or loss of life if not correctly followed.
WARNING: Denotes operations and practices that may result in serious injury or
loss of life if not correctly followed.
CAUTION: Denotes operations and practices that may result in personal injury or
damage to the equipment if not correctly followed
・ This device was designed with safety in mind, but be sure to follow warnings and
precautions in this operation manual when using it. If not followed, serious accident
causing loss of life or serious injury may result.
・ Keep any unauthorized people out of the device and welding site.
・ A person who uses a pacemaker must not approach the welding machine or walk
around the welding site while the welding machine is in operation, without being
permitted by his/her doctor. The welding machine generates a magnetic field and has
effects on the operation of the pacemaker while it is turned on.
・ Touching to the charged portion causes fatal electric shock or burns. With power
output from the welder, electrode, collet body, collet, and cap are electrically charged.
・ For installation and maintenance check, be sure to turn off the input power with switch
in switch box.
・ Be sure to tighten and isolate the cable connection.
・ Maintain and inspect the device periodically, and repair any damage nearby before
starting operation.
・ Do not use cables of insufficient current capacities, damaged, or exposed conductor.
・ Securely connect the EARTH cable as close to a workpiece to be welded as possible.
・ Do not use torn or wet gloves. Always use dry insulating gloves.
・ When not in use, turn off the power to all equipments.
About Safety
Safety Precautions
WARNING
WARNING
TA-22SSPW-FL/200SSPW-FL
1. Precautions for Handling
1-2
・ Arc light source can irritate the eyes or burn the skin.
・ Spatter and slag can damage the eyes or burn the skin.
・ Noises can damage hearing.
・ When monitoring the welding site or welding, wear an eye protector with sufficient
scale or protective masks for welding.
・ To protect eyes from spatter and slag, wear protective glasses.
・ Put up protective curtains around the welding site to protect people’s eyes from arc
light source.
・ When welding, put on protective gear such as leather protective gloves for welding,
long-sleeve jacket, leg cover, leather apron, etc.
・ For loud noises, use ear protectors.
・ Inhalation of gas or fume produced during welding can cause health damage. The
Ministry of Health, Labor and Welfare in Japan revealed that “weld fumes” may cause
worker’s health problems such as neurological disorder. When using this product,
wear a dust-proof mask and perform ventilation in the workshop to prevent the
occurrence of health problems.
・ Welding in narrow spaces can cause suffocation from oxygen deficiency.
・ In places set by regulations (Ordinance on the Prevention of Oxygen Deficiency, etc.),
provide adequate ventilation or use a breathing apparatus, etc. to avoid gas poisoning
or suffocation.
・ For welding in narrow spaces, be sure to provide adequate ventilation or use a
breathing apparatus, etc. in addition to performing a work under the supervision of
trained observer.
・ Do not perform welding near degreasing, cleaning, and spray works. Performing
welding near such works can produce harmful gas.
・ Nozzle and electrode are very hot just after welding. Touching them carelessly may
result in burns.
・ Do not touch nozzle and electrode by hand just after completion of welding.
CAUTION
CAUTION
CAUTION
TA-22SSPW-FL/200SSPW-FL
2. Installation
2-1
2. Installation
Note 1: Let the electrode diameter φ
D mm. The dimension above is reference.
Check the proper value.
Note 2: The clearance between electrode and workpiece changes depending on
weldment. The dimension above is reference. Check the proper value.
Note 3: Install the nozzle ring to the nozzle and ground it. This may increase the
probability of LOST.
* Since LOST is caused by multiple factors, it is not totally eliminated.
40 mm min.
40 mm min.
Insulator
Insulator
Metal
object
Metal object
Torch holder
EARTH cable
Fixing screw
Electrode extension
1.0
D to 3.0
D mm
Nozzle ring
GND
(Note 1)
(Note 3)
Jig
Workpiece
40 mm min.
40 mm min.
0.7 to 1.5 mm
(Note2)
TA-22SSPW-FL/200SSPW-FL
3. About Torch
3-1
3. About Torch
(1) Specifications
This water-cooled torch is designed for installing on the automated machine with high
duty cycle.
The machine can be used by cooling the torch with water.
①TA-22SSPW-FL, Outline drawing (dimensions in mm)
200
6.5
300
1234.3
φ10.4
(202.8)
3627.4
φ19
50
50
φ31
φ21
５／８－１８ＵＮＦ
11
13
98
34 76512
10
11
Ｒp１／８
５／８－１８ＵＮＦ
12
12
３／８－２４ＵＮＦ
Ｒp１／８
φ19 ±0.5
14
L = length differs depending on instructions.
L = length differs depending on instructions.
Blue tape
Red tape
for water supply
for drainage
Blue/red tape
②TA-22SSPW-FL, Model specification
Item No. Model No. Connector
type
Cable Electrode
dia.
Nozzle Applicable power
supply
Mass
1001219 TA-22SSPW-2020-FL DINSE 2 m φ2.4 13N08 MAW-300A 2.0kg
1001218 TA-22SSPW-3020-FL DINSE 3 m φ2.4 13N08 MAW-300A 3.0kg
1001225 TA-22SSPW-4020-FL DINSE 4 m φ2.4 13N08 MAW-300A 4.0kg
1169608 TA-22SSPWC-2020-FL 3/8-24UNF 2 m φ2.4 13N08
MAWA-200A/300A/300B
2.0kg
1169609 TA-22SSPWC-3020-FL 3/8-24UNF 3 m φ2.4 13N08
MAWA-200A/300A/300B
3.0kg
1171185 TA-22SSPWC-4020-FL 3/8-24UNF 4 m φ2.4 13N08
MAWA-200A/300A/300B
4.0kg
* Mass of torch body is 0.5 kg.
TA-22SSPW-FL/200SSPW-FL
3. About Torch
3-2
③ TA-200SSPW-FL, Outline drawing (dimensions in mm)
50
50
φ21
φ10.4
(202.8)
1234.327.4
6.5
φ19
36
300
φ19
φ31
Ｒp１／８
３／８－２４ＵＮＦ
12
12
５／８－１８ＵＮＦ
Ｒp１／８
11
11
５／８－１８ＵＮＦ
2
1
5
6
7
4
3
10
89
13
14
L = length differs depending on instructions.
L = length differs depending on instructions.
④TA-200SSPW-FL, Model specification
Item No. Model No. Connector
type
Cable Electrode
dia.
Nozzle Applicable power
supply
Mass
1001222 TA-200SSPW-2020-FL DINSE 2 m φ2.4 13N08 MAW-300A 2.0kg
1001223 TA-200SSPW-3020-FL DINSE 3 m φ2.4 13N08 MAW-300A 3.0kg
1001226 TA-200SSPW-4020-FL DINSE 4 m φ2.4 13N08 MAW-300A 4.0kg
1171182 TA-200SSPWC-2020-FL 3/8-24UNF 2 m φ2.4 13N08
MAWA-200A/300A/300B
2.0kg
1171183 TA-200SSPWC-3020-FL 3/8-24UNF 3 m φ2.4 13N08
MAWA-200A/300A/300B
3.0kg
1171184 TA-200SSPWC-4020-FL 3/8-24UNF 4 m φ2.4 13N08
MAWA-200A/300A/300B
4.0kg
* Mass of torch body is 0.5 kg.
TA-22SSPW-FL/200SSPW-FL
3. About Torch
3-3
(2) Parts List
①Components
No. Item Model No. Item No. Remarks
1 Tungsten electrode
φ2.4 018323 1040440 Lanthanum 1.5%
2 Nozzle (with mesh) 13N08-FL 1001220
3 Collet chuck MB0507141-24 1035094
4 Collet MB0507142-24 1035113
5 Collet body MB0312174-24 1035112
6 Insulator MB0309056 1035092
7 Torch body MB0507132 1168973 For TA-22SSPW-FL/22SSPWC-FL
MB0712072 1170893 For TA-200SSPW-FL/200SSPWC-FL
8 Cap MB0301225 1035108
9 O ring - - P-5
10
2m power cable Assy MB0909180-B-2 1158914 STW adapter (for MAW-300A)
Different diameter straight one-touch
joint, with gas hose
3m power cable Assy MB0909180-B-3 1158915
4m power cable Assy MB0909180-B-4 1158917
2m power cable Assy MB0909180-C-2 1171188 3/8-24UNF connector
(for MAWA-200A/300A/300B)
3m power cable Assy MB0909180-C-3 1171192
4m power cable Assy MB0909180-C-4 1171193
11
Cooling water hose
3m 01894-0001 1159275
Cooling water hose
4m 018943 1159276
12 Cooling water adapter DX-0507146 1159273
13 Hose sheath - -
14 STW adapter - -
For MAW-300A
Attached to Torch TA-22SSPW-FL/
200SSPW-FL.
* Not attached to Torch
TA-22SSPWC-FL/200SSPWC-FL.
TA-22SSPW-FL/200SSPW-FL
3. About Torch
3-4
②Drawings of major parts (dimensions in mm)
Ceramic nozzle: 13N08 Collet chuck: MB0507141-24
Collet: MB0507142-24
Collet body: MB0312174-24 Insulator: MB0309056
TA-22SSPW-FL/200SSPW-FL
3. About Torch
3-5
(3) Other Options
①Nozzle (with mesh)
Item No. Model No. Inner dia. of outlet (mm) Total length × Outer dia. (mm)
1001220 13N08-FL 6
29.5×14.3
1159701 13N09-FL 8
1159702 13N10-FL 10
1159703 13N11-FL 11
1159704 13N12-FL 12.5
1159706 13N13-FL 16
1159707 13N14-FL 6
29.5×15
1159708 13N15-FL 8
1159709 13N16-FL 10
1159710 13N17-FL 11
1159711 13N18-FL 12.5
1159712 13N19-FL 16
1159719 796F70-FL 4
48×15
1159720 796F71-FL 6
1159721 796F72-FL 8
1159722 796F73-FL 10
1159723 796F74-FL 4
68×15
1159724 796F75-FL 6
1159725 796F76-FL 8
1159726 796F77-FL 10
②Nozzle ring
Item No. Model No. Length Remarks
1176657 AS1176657 2 m Attached to Torch
TA-22SSPWC-FL/200SSPWC-FL.
* Not attached to Torch TA-22SSPW-FL/
200SSPW-FL.
Nozzle side: M3 crimp-style terminal,
GND side: M5 crimp-style terminal
1176658 AS1176658 3 m
1176659 AS1176659 4 m
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