AMF MARK IV SD15P1DA Manuale utente

PARTS

AND

SE

RVICE

MANUAL

SKI-DADDLER

SNOWMOBILES

MARK

IV

[SD15P1DA]

MARK

V

[SD1BE2DA]

1969-1970

WESTERN TOOL DIVISION

Des Moines, Iowa 50302

AMF INCORPORAT

ED

PART

NO

.

37851

REVISED

and

REPRINTED

IIINI=

107n

.---------

WARRANTY

Warranty

service policy

is

printed

below

and

on the

warranty

registration card included

with

the

unit. The registration card must be

filled

in

and

mailed

to

the

manufacturer.

The card

is

postage

paid

.

Warranty

service

will

be

handled

by

all

authorized

AMF

Ski.Daddler dealers.

SERVICE

---------,

• •

SNOWMOBILES

• •

Your

Manual

No.

_________

is

a registered number.

Additional

parts

and

service

information

will

automatically

be sent

to

you.

~~~~~~~~~~~~~~~~~~~~~~~~

~~

WARRANTY

CERTIFICATE

~t.

~~

AMF

SKI-DADDLER

SNOWMOBILE

~~

;

~

AMF

WESTERN

TOOL

DIVISION

warrants this vehicle

to

the first retailpurchaser

to

be

free from defects in

mao

~

terial

and

workmanship for a period

of

ninety days from its first operation (thirty day limit on commercial use

and

f~

thirty day limit on rental service). This shall

be

limited to replacing free

of

charge, F.O.B., Des Moines, Iowa,.any

~

~)

defective

part

provided that:

~,

~

1.

Vehicle has

not

been subject to accident or misuse.

;

~

2. No repairs or alterations have been made outside

of

our factory or factory approved service station in any

~

respect which in our judgment affects its condition or operation.

f~

3. Defective parts

must

be

returned by authorized dealer within

30

days after failure.

~

~)

4.

That

our examination

of

the

part

has disclosed to our satisfgction the defect.

r.;

.~

5.

Warranty does

not

apply,

if

the vehicle in question has been used by

an

authorized dealer or any otherperson

'\

.

~

prior

to

the original retail sale.

~

This warranty does

not

cover normal wear or apply

if

the sled has been subject

to

misuse, competition raci

,!g,

negli·

f~

gence, accident, or submersion under water, or operated on any surface other

than

snow or ice.

~

~)

AMF

WESTERN

TOOL

DIVISION

shall not

be

responsible for damage in transit or handling by any common

~,

~.

contract carrier.

\Jj Under no circumstances, within or without the warrantyperiod, will the Company

be

liable for damages, for loss

of

~f"

~~

use, or damages resulting from delay or any consequential damages.

f""

\~'

This warranty is in lieu

of

all other warranties expressed or implied,

and

all other obligations or liabilities on the

'

~~"i

~

part

of

AMF

WESTERN

TOOL

DIVISION.

The Company reserves the right

to

incorporate changes in design into

f'"

this product without obligation

to

make

these changes on units previously sold.

~

IMPORTANT

f~

~~

While

the

warranty

covers defects in material and

workman-

~~

~)

ship, certain

maintenance

items

as

listed

below

are considered

~,.

f4

normal

operating

expense items and are

not

covered

under

the

fl

~)

warranty.

?~

~

1. Engine

tune-up

cleaning

or

replacement

of

spark plugs.

clutch

or

traction

belt

damage

due

to

running

engine

at

~

~~

2. Ski

Alignment.

high

RPM

on

kickstand,

or

with

variable speed belt

~.

removed.

3 Brake, variable speed,

or

traction

belt

adjustment,

or

~

~)

. variable speed

belt

replacement. 7. Broken windshields.

f~

f4

4.

Brake

lining

or

ski

wear

rod replacement.

8.

Any

modifications

other

than

factory

recommendations.

~

~)

5. Paint,

body

dents,

damaged

fiberglass, and

chrome

Of

g. Use

of

sled

for

competition

racing

will

void

warranty

f~

~

trim

damage

due

to

use

10

. Traction belt failure

due

to

misalignment

or

abuse.

~

~)

6 Engine

damage

due

to

lack

of

suffiCient

od

In fuel

mlx-

r.;

l

'"".

000"'"''

",I.

'"" 1o,"

wbo,","'

,d,o"mo",.

"'

~

..

~

~~~~~~~~~~~~~~~~~~~~~~~

Include

the

complete

(8

digit)

model

number

as

shown

on

Model

Plate

when

ordering

parts

or

asking

for

information.

Due

to

slight

engineering

changes,

this

is

for

identification

purposes

only

.

J

)

r""-

~

GUARANTEE

FLAT-RATE

LABOR SCHEDULE

Models

MARK

IV

(SD15Pl0A)

MARK

V

(SD18E20A)

1.

Remove

and

replace

chain

case

cover

2.

Remove

and

replace

chain

and

adjust

tension

3.

Remove

and

replace

driven

clutch

or

bearings

or

V

-b

elt

•..............•....•.•.....•....

4.

Remove

and

replace

drive

clutch

5.

6.

7.

8.

9.

10.

11.

12.

Remove

and

replace

engine

mount

and/or

strap

............................................

.

Remove

and

replace

engine

mount

and/or

strap

............................................

.

Remove

and

replace

drive

sprockets,

drive

shaft

or

bearings

..........................

.

Remove

and

replace

traction

belt

(endless)

and

adjust

................

..

.............

..

Remove

and

replace

rear

idler

shaft

assembly

or

bearings

..................

.

..........

.

Remove

and

replace

rear

support

arms

(2)

..................................................

.

Remove

and

replace

throttle

cable

Remove

and

replace

brake

cable

Remove

and

replace

bogie

support

half

(lor

both)

1/4

hour

1/4

hour

1/2

hour

1/2

hour

1

hour

(Mk IV)

2

hours

(Mk

V)

1

hour

2

hours

1/2

hour

1/2

hour

1/4

hour

1/4

hour

1/2

hour

13.

Remove

and

replace

bogie

wheel

.................................................................

1/4

hour

14.

Remove

and

replace

steering

spindle

1/4

hour

15.

Remove

and

replace

spindle

arm

............................•..............................

......

1/4

hour

16.

Remove

and

replace

carburetor

............

....

...

.

...

.•........

....

......

.........

...

....

..

...

3/4

hour

1

~t!Mlal

CONT

E

NTS

I~

T

AB

LE

OF

CONTENTS

INTRODUCTION . . . . . .

PREDELIVERY

INSTRUCTIONS

In

stall Ski

Assembly

. . . .

In

stall Windshield Asse

mbly

Activate Battery-Mark V

Only

Fuel Mixture Instructions

Lubrication . . . . .

SERVICE

AND

REPAIR

Hood Removal

and

Installation

Hood

Assembly

Repair . . . .

Replace Lamp

Assemblies.

. .

Steering

and

Ski

Assembly

Alignme

nt

To

Remove

Drive

Chain.

. . . . . .

Drive Chain

Adjustment

. . . . . .

To

Remove

Variable

-S

p

ee

d Drive

Belt.

Variable-Speed Drive Belt

Adjustment

.

To

Remove

Drive Clutch

Alignment

. .

To

Remove

Driven Clutch .

To

Remove

Brake

Assembly

Brake

Adjustment

. .

To

Remove

Carburetor

. .

Carburetor

Adjustment

. .

To

Remove

Starting Motor

Assembly

-Mark V Only

To

Remove Engine

and

Support

Assembly-Mark

IV

Only.

To

Remove

Engine

and

Support

A

ssemb

ly-Mark V Only

To

Remove

Gas

Tank

..

To

Remove Muffler

To

Remove

Bogie

Wheel

To

Remove

Bogie

Wheel

and

Support

A

ssemb

ly

To

Remove Bogie

Wheel

Tor

sion Spring

s.

.

To

Remove

Traction Belt Take-

Up

Assembly

To

Remove Sprocket Seals

and

B

ea

rings

To

Remove

Drive Sprocket Asse

mbly

To

Remove Traction Belt

Traction Belt

Adjustment

. .

Spark Plug Interchangeability

Wiring

Diagrams

Troubleshooting . . . .

ILLUSTRATED

PARTS

LIST

2

P

age

.3

. 3

.4

. 5

.5

. 5

. 6

. 7

.7

. 8

.8

. 9

.9

10

II

J2

J3

13

J4

J5

J6

• J

)

INTRODUCTION

This

manual

has

been

prepared

to

provide

all

authorized

AMF

Ski-Daddler

Dealers,

Distributors

and

technicians

with the

instructions

necessary

to

service

and maintain

the

1970 AMF

MARK

IV

(SDI5PI0A) and

MARK

V (SDI8E20A)

Ski-Daddler

snowmobiles.

This

manual

is

presented

in

two

sections.

The

first

section,

Maintenance,

provides

the

instructions

necessary

for

maintenance

and

service

while the

second

section,

the

Illustrated

Parts

List

is

pro-

vided

to

facilitate

the

ordering

of

spare

and

replace-

ment

parts.

If

the

information

in

this

manual

is

notapplicable to

the

Mark

IV and

Mark

V

models,

the

exceptions will

be

noted and

the

correct

information

for

the

parti-

cular

model will

be

given.

PREDEL/VERY

INSTRUCTIONS

The 1970

Ski-Daddlers

are

shipped

completely

as-

sembled

except

for

thewindshield

assembly,

the

ski

assembly

and on the

electric-start

models,

the

battery

assembly.

These

assemblies,

plus

the

attaching

hardware

will

be found

in

the shipping

carton.

Carefully

open the

carton

and

immediately

inspect

the eqUipment

for

any

damage

or

missing

items.

IMPORTANT: The

owner

must

retain

the Ski-

Daddler

Inspection

Record,

Form

No.

4477QA.

This

form

must

be shown to

the

dealer

should any

claim

arise

under

the AMF Guarantee.

Install Ski

Assembly

• Remove

the

locknut and

screw

at

the

spring

mounting

bracket

(figure 1).

•

Place

the

spindle

pad

in

the

spring

mounting

bracket

with

the

thicker

section

and the

directional

arrow

on the

pad

pointing

forward.

NOTE: The

plastiC

bag

containing

the

spindle

pad

will be found

in the

storage

compartment.

•

Install

the

ski

assembly

by

securing

the

spring

mounting

bracket

and

spindle

pad

to

lower

end of

spindle

tube

assembly

as

shown

in

figure 1. Apply

30 foot-pounds

torque

to

the

locknut.

Do

not

over-

tighten

bolt

as

the

ski

assembly

should float

freely

on the

spindle.

3

INTRODUCTION

Figure I

•

Repeat

Install

Ski

Assembly

procedures

for

opposite

ski.

NOTE:

Properly

installed

skis

should toe out

0-

to

1/2-inch

at

the

front

end

(see

figure

2)

and should

be

symmetrical

about the

centerline

of the

sled.

If

alignment

is

necessary,

refer

to the

Steering

and

Ski Alignment

procedures.

MOUNTING

STRIP,

RH

MOUNTING

STRIP,

lH

,W

I

NOSH

I

ElO

TR

1M

\--

--"

(8

TOE

OUT

0-

TO

liZ-INCH

MAXIMUM

Figure 2

Install

Windshield

Assembly

•

Remove

the

screws

securing

the

left-

and

right-

hand mounting

strips

to

the

hood.

Remove

the

mounting

strips.

•

Remove

the

protective

plastic

cover

from

the

windshield.

Place

the

windshield

in

position

On

the

hood

assembly.

Replace

the

mounting

strips

as

shown

in

figure

2.

•

Using

the

original

screws,

loosely

secure

the

mounting

strips

and

windshield

to

the

hood

assembly

starting

at

the

center

and

working

to

the

sides.

•

Engage

the

ends

of

the

mounting

strips

in

the

trim

strip

on

the

windshield

and

then

tighten

the

screws,

again

starting

at

the

center

and

working

to

the

sides.

NOTE:

Check

mounting

strips

for

sharp

edges

or

corners.

Use

a

fine

tooth

file

to

smooth

all

edges

and

corners.

Activate

Battery-Mark

V

Only

•

Remove

the

hood and

headlight

assembly.

Refer

to

Hood

Removal

and

Installaion.

Before

activating

the

12

-v

olt

storage

battery,

disconnect

the

battery

cables

and

remove

the

battery.

Activate

the

battery

in

accordance

with

the

instruc-

tions

contained

in

the

battery

package.

Reinstall

the

battery

as

follows:

•

Place

12-volt

battery

On

the

battery

support

plate

with

positive

(+)

terminal

post

forward

(see

figure

3).

•

Attach

the

positive

(+)

battery

cable

and

the

RED

wire

lead

(from

cigarette

lighter)

to

theposi-

tive

terminal

post.

•

Attach

the

negative

(-)

battery

cable

and

the

BLACK

wire

lead

(from

cigarette

lighter)

to

the

negative

terminal

post.

•

Position

the

holddown

strap

across

the

battery

and

over

the

holddown

rods.

Secure

the

strap

and

battery

using

locknuts

and

washers.

Do

not

over-

tighten.

•

Replace

the

hood and

headlight

assembly.

4

Figure 3

-Mark

V

Only

Fuel Mixture Instructions

I

WARNING

I

Never

fill

the

gasoline

tank

while

the

engine

is

hot. Wipe off any

spilled

gasoline

before

attempting

to

start

engine.

The

correct

oil-to-gasoline

ratiO

is

20: 1 (20

parts

regular

gasoline

to

1

part

oil).

Too

much

oil

will

cause

carbon

deposits.

Too

little

oil

or

a

poor

mix

will

cause

insufficient

lubrication

and

possible

engine

damage.

IMPORTANT:

Gasoline

and

oil

should

be

mixed

at

temperatures

above

zero.

At

temperatures

below

zero,

gas

and

oil

mix

with

difficulty.

Fuels

containing

additives

are

not

recommended

for

use

in

Ski-Daddler

engines.

For

mixing

with

gaso-

line,

use

only

oil

that

is

recommended

for

use

in

air-cooled,

2-cycle

engines

such

as

an

AMF

oil

or

an

equivalent

good

grade

of SAE 30

or

40

non-

detergent

motor

oil.

IMPORTANT:

Some

outboard

motor

oils

contain

a

detergent

that

works

w

ell

in

outboard

motors

that

operate

at

much

lower

temperatures

because

they

are

water

cooled.

However,

the

detergents

may

cause

spark

plug

fouling

in

the

air-cooled

engines

used

on

your

Ski-Daddler.

Use

a

mixture

of

gasoline

and

oil

as

shown

in

the

Fuel

Mixture

Chart.

Never

use

gasoline

left

over

from

the

summer

or

)

c

FUEL

MIXTURE

CHART

GASOLINE-Oil

RATIO

2

0

I

1-1/2

L V

./

V

P

I

N

1/2

T

S

./

~

/

~

2 3 4 5

GASOLINE.

GALLONS

Mix

the

gasoline

and oil

thoroughly

in

a

clean

con-

tainer

kept

for

this

purpose

only.

The

best

way

to

ensure

a good

mix

is

to

pour

the

oil

into

the

empty

container

and

then

add a

small

amount

of

gasoline

and

mix

thoroughly.

Then

addadditional

amounts

of

gasoline

as

shown on

the

Fuel

Mixture

Chart.

Fill

Ski-Daddler

gas

tank

from

this

separate

container

of

mixed

fuel. Use a funnel with a

fine-screen

strainer

when filling

the

tank.

The

gas

cap

is

locat

ed

under

the

gas

lid

and hinge

assembly.

Lubrication

Refer

to

the

lubrication

chart

for

lubrication

of

grease

fittings,

type

of

lubricant

and

frequency.

SERVICE

AND

REPAIR

Hood Removal

and

Installation

• To

remove

the

hood and

headlight

assembly,

disconnect

the

hood and

the

sled

wiring

harness

at

the

quick-disconnect

below

the

console

on

the

right-hand

side

of

the

sled.

Release

the

hood

latch

~I

SERVICE

AND

REPAIR

leMla~

assemblies

and

then

remove

the

hood and

headlight

assembly

by

lifting

rear

section

first.

• To

install

thehood and

headlight

assembly,

place

the hood

in

position

on

the

sled

so

that

the

forward

hood

clip

and the

bottom

edge of the hood

engages

the

clips

along

the

inside

edge of

the

bumper

strip.

• Engage

the

left-

and

right-hand

latch

assemblies

to

secure

the

hood to

the

main

frame.

• Connect

the

sled

wiring

harness

to

the

hood

wiring

harness

at

the

quick-disconnect

below

the

console

on

the

right-hand

side

of

the

sled.

Hood

Assembly

Repair

AMF

Fiberglass

Repair

Kits

are

available

through

your

authorized

AMF

Distributor.

For

large

re-

pairs,

order

AMF

Fiberglass

Repair

Kit No.

1510693.

Smaller

repairs

can

be

made

with

Repair

Kit No. 1510765.

Paint

all

repaired

areas

on

the

hood

using

AMF

-Orange

color

paint

available

in

easy-to-use

spray

container,

AMF

Part

No.

1510828. Follow the

instructions

in

the

kit

when

making

repairs.

Replace Lamp Assemblies

Headlight. To

replace

the

headlight

lamp

assembly,

simply

raise

the

headlight

assembly,

remove

the

screws

securing

the

cover

assembly

and

remove

the

cover

assembly.

Remove

the

defective

head-

light

and

replace

with new

lamp

assembly.

See

illustrated

parts

list.

LUBRICATION

CHART

PART

LOCATION

TYPE

OF LUBRICATION FREQUENCY

STEERING SPINDLES GREASE

ZERK

FITTINGS ON LOW-TEMPERATURE GREASE 20 HOURS

SPINDLE HOUSINGS

DRIVE

CHAIN

CHAINCASE HOUSING

NO.2

LITHIUM

BEARING GREASE 20 HOURS

BOGIE WHEELS GREASE

ZERK

FITTING

IN LOW-TEMPERATURE GREASE 20 HOURS

CENTER OF BOGIE WHEEL

SPROCKET BEARINGS REAR SPROCKETS

NO.2

LITHIUM

BEARING

GREASE 40 HOURS

STEERING COLUMN U-STRAP

AND

WEARPLATES

NO.2

LITHIUM

BEARING GREASE AS REQUIRED

AT

ROLL

BAR

5

~t.aMlal

SERVICE

AND

REPAIR

I~

Taillight.

Remove

taillight

lens

and

cover,

or

lift

the

seat

assembly

to

expose

the

rear

console

assembly

containing

the

twin

taillight

bulbs.

Re-

move

the

defective

bulb

and

replace

with

a new

bulb.

See

illustrated

parts

list.

Steering

and

Ski

Assembly

Alignment

Good

steering

ability

requires

that

the

skis

be

properly

set

and

aligned

with

the

sled

body when

the

steering

hand1:e

is

placed

in

the

straight-ahead

position

.

To

determine

that

the

skis

are

properly

aligned,

measure

the

distance

between

the

inside

edges

of

the

skis

at

the

front

end

and

at

the

rear.

Properly

aligned

skis

should

toe

out

0-

to

1/2-inch

maximum

at

the

front.

Therefore,

the

overall

measurement

at

the

front

end

of

the

skis

should

be

1/2

inch

greater

than

at

the

rear.

If

the

skis

or

steering

mechanism

are

not

properly

set,

adjust

as

follows.

•

Place

steering

handle

in

a

straight-ahead

posi

-

tion.

•

Remove

the

hood

assembly.

•

Remove

the

bolt

(1,

figure

4), two

spacers

(2),

bottom

spacer

and

locknut

securing

the

rod

end

bearing

(3)

to

the

spindle

arm.

•

Loosen

the

jam

nuts

(4)

securing

both

rod

end

bearings

(3)

to

the

tie

rod

(5).

NOTE:

If

both

skis

need

adjustment,

repeat

pro-

cedllre

for

the

opposite

ski.

Figure 4

6

• Move

the

affected

ski

into

proper

alignment

and

recheck

measuring

points

to

insure

that

th

e

skis

toe

out

0-

to

1/2-

inch

maximum

at

the

front

end

and

are

in

the

same

orientation

with

the

sled

body

as

shown

in

figure

2.

• With

skis

properly

set

and

steering

handle

in

the

straight-ahead

position,

rotate

tie

rod

(5,

figure

4)

as

required

to

bring

rod

en

d

bearing

(3)

in

line

with

the

spindle

arm

(6).

•

Secure

rod

end

bearing

(3)

to

spindle

arm

(6)

as

illustrated.

Check

for

proper

alignment

and

then

tighten

jam

nuts

(4)

to

secure

both

rod

end

bearings.

NOTE:

If

a

greater

adjustment

is

required

than

that

permitted

by

the

steering

linkage

assembly,

it

will

be

necessary

to

align

the

ski

by

making

the

adjust-

ment

at

the

spindle

tube

assembly

as

follows:

•

Remove

screw

(5,

figure

5),

washers

and

locknut

(6)

securing

spindle

tube

assembly

(7)

to

spindle

arm

(8).

Figure 5

•

Remove

spindle

arm

(8)

and

rotate

ski

and

spindle

tube

one

notch

in

the

required

direction;

replace

and

secure

spindle

arm

to

the

spindle

tube.

Apply 20

foot-pounds

torque

to

the

locknut

(6).

•

Recheck

the

skis

for

proper

toe

out

and

align-

ment

as

previously

described.

To

Remove

Drive Chain

•

Remove

the

hood

and

headlight

assembly.

Refer

to

Hood

Removal

and

Installation.

)

AMF MARK IV SD15P1DA Manuale utente

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