AmTryke 1412 Manuale utente

Revised Date: 11/04/08 Page 1 of 12

Amtryke® ProSeries Model #1412

50-FC-1412

Tools Needed for Assembly

8 mm Socket or Wrench 10 mm deep well socket or wrench

13 mm Socket or Wrench 14 mm Socket or Wrench

15 mm Socket or Wrench Needle Nose Pliers

Utility knife

Carton Contents

Carefully remove and lay out all parts from the carton so as not to scratch or lose any parts or pieces.

The shipping carton should contain:

1) Pedal Box – part PD-V3 ½ inch

2) Box marked with 0 and delta sign containing the seat assembly

3) Parts Box - The pictured items on the parts page.

4) The main frame assembly.

Revised Date: 11/04/08 Page 2 of 12

NOTE: THE SEAT POST ASSEMBLY MAY BE MOUNTED IN TWO (2) POSITIONS ON THE

FRAME. THIS ALLOWS DIFFERENT POSITIONING BASED ON THE RIDERS SIZE. THE

SEAT COMES MOUNTED IN THE BACK SET OF HOLES FROM THE FACTORY.

a. Location of the seat post assembly may be adjusted.

b. See above photo for possible seat post positions.

c. Change to desired position with hex wrench (included).

d. Tighten securely seat post to frame before riding.

Revised Date: 11/04/08 Page 3 of 12

Assembly Instructions

1) FRONT FORK TO MAIN FRAME ASSEMBLY

To mount front fork onto main frame:

a. Slide one of the ball bearing retainers onto the front wheel

fork tube with ball bearings facing up. Then insert the fork

tube into the main frame tube.

b. Slide the second ball bearing retainer onto the top of the

fork tube. The ball bearings face down and seat into the

chrome ring in the main frame.

c. Screw the head cup onto the threaded top of the fork tube.

Tighten this but do not over tighten. The fork assembly

should be snug with no play, but it should allow for easy

turning movement.

d. The lock washer is installed next. Install it into the top of

the fork tube. Be sure the tab in the washer is inserted into

the slot in the fork tube.

e. Finally, install lock nut onto the fork tube. It threads onto

the fork tube. Tighten securely.

Revised Date: 11/04/08 Page 4 of 12

2) FRONT BRAKE ASSEMBLY

a. Front Brake – First take the nut, washer, and one

contoured washer off of the brake. Insert brake bolt

through hole in fork and reinstall counter washer,

washer and nut. Make sure brake assembly is

centered on fork before tightening. Contoured

washers fit on either side of fork. Use 10 mm wrench

to tighten.

D. E.

Revised Date: 11/04/08 Page 5 of 12

3) HANDLEBAR AND STEM

a) Remove black plastic cap from handle bar stem.

Insert stem of handlebar assembly into fork

head tube. **NOTE: THE STEM MUST BE

INSERTED INTO THE FORK HEAD TUBE

TO AT LEAST THE MINIMUM INSERTION

LINE.

b) Secure stem by tightening stem expander hex

head bolt (located under the gray plastic cover

at top of stem – check in plastic bag for small

gray plastic cover) using a 6mm Allen wrench

(included). Be sure to center stem with the front

wheel.

c) Replace gray plastic cover.

d) Tighten 2 hex head screws at top of stem to

tighten Handlebar clamp.

e) Use quick release locking cam levers to adjust

handle bar position and tighten securely.

Revised Date: 11/04/08 Page 6 of 12

4) BRAKE LEVER INSTALLATION

a) Mount hand brake lever to comfortable position on the handlebars for your rider. Trim foam

grip to allow clearance for desired brake position.

b) Open the brake lever and place the nipple end of the brake cable into the lever, then close the

lever. Secure the ferrule against the lever using the cable adjustment.

c) Loosen the cable anchor nut and thread the brake cable through it. Tighten the nut by hand

until it holds the cable in place. Squeeze the brake arms together against the rim of the wheel.

Loosen the nuts on the brake shoes and turn until the match the angle of the rim. Tighten the

nuts securely. Pull down on the end of the brake cable with pliers, hold taut and securely

tighten the cable anchor nut. Spin the wheel, the brake shoes should not contact the rim at any

point and should be equal distance from the rim on both sides. Mare sure all nuts and bolts are

securely tightened. Test brake levers 20-25 times to take care of any initial cable stretch. Be

sure to tightly secure the brake fixing nut behind the fork.

Revised Date: 11/04/08 Page 7 of 12

5) SEAT POST FRAME ASSEMBLY

a) Slide seat post assembly into slanted tube on

main frame. Pull back on spring loaded knob

and let pin seat into desired hole on seat post

assembly. NOTE: Seat post knob is never

removed. Simply loosen, pull out on spring

loaded knob, and then tighten once pin is in

desired hole position.

6) BASKET BRACKET ASSEMBLY

a. Mount the black basket bracket onto the rear bar of the frame behind the seat using 1 ¾” bolts

with nuts and washers. The bracket is mounted from the bottom of frame bar. Insert bolt and

washer from top and place washer and nut on end of bolt – tighten.

Revised Date: 11/04/08 Page 8 of 12

7) BASKET ASSEMBLY

a) Bars at rear of basket mount onto bracket at

back of tryke. Two screws and nuts (black)

can secure basket if rider desires permanent

attachment.

8) PEDALS

NOTE: there is a right and left pedal indicated by an

L or R on the end of each pedal axle.

a. Mount pedals onto crank. Left pedal tightens left.

Right pedal tightens right. Use 15mm wrench to

tighten.

b. **NOTE: BE CAREFUL WHEN THREADING

PEDALS. DO NOT FORCE!! PEDALS THREAD

EASILY WHEN INSTALLED PROPERLY.

Revised Date: 11/04/08 Page 9 of 12

9) STEERING PIN INSTALLATION

a) The steering inserts into the front fork tube from the

side.

b) The top position locks the steering straight. This

allows for easy transfer or if the child needs

assistance with learning to steer properly.

c) The lower position limits the steering to 20 degrees in

either direction. This is very helpful in limiting the

turning radius of the tryke. It keeps a rider from over

steering and adds to safe riding.

d) Install the adhesive hook strip to the frame to keep the

steering pin secure form loss.

10) QUICK RELEASE WRENCH

a) The quick release wrench is included. (black tube

with one end crimped and one end slotted)

b) This is useful for gaining leverage to insure quick

release locking cam levers are tightened securely.

Revised Date: 11/04/08 Page 10 of 12

Registration Form

Please take a moment to fill out the enclose Registration Form and mail it in the self-addressed

envelope provided.

Help Us Help Others!

National AMBUCS™, Inc. supports the AmTryke® therapeutic tricycle project through

charitable contributions. Please help another child have the same joy your child is

experiencing by becoming a Friend of AMBUCS™. Your contribution of $25 or more will

combine with other donations to buy a child on our Wish List an AmTryke® therapeutic

tricycle. It’s easy to become a Friend of AMBUCS™. You can use the handy form included

with the assembly packet or go online at www.ambucs.org. All contributions are tax

deductible. For more information contact: AMBUCS™ Resource Center; PO Box 5127; High

Point, NC 27262 or call 888-AMTRYKE ext. 14 or email us at ambucs@ambucs.org.

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