Analytic Systems BCA1050 Manuale utente
INSTALLATION &
OPERATION MANUAL
101-8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.AnalyticSystems.com
An ISO9001 Registered Company Battery Chargers •Inverters •Power Supplies •Voltage Converters
ANALYTIC SYSTEMS
Power Conversion Solutions
BCA1050/1550
BATTERY CHARGERS
PWS1050/1550
POWER SUPPLIES
Copyright (2005-2020) Analytic Systems Ware (1993) Ltd.
Revised - May 11, 2020
BCA/PWS/1050/1550
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS — This manual contains important safety and operating
instructions for the battery charger.
GENERAL PRECAUTIONS
1. Do not expose the unit to rain or snow unless it is a sealed model.
2. Use of an attachment not recommended or sold by the manufacturer may result in a risk
of re, electric shock, or injury to persons.
3. Do not disassemble the battery charger; return it to the manufacturer or an authorized
service center when service or repair is required. Incorrect reassembly may result in a
risk of electric shock or re. Voltages in excess of 350 volts are present inside the charger
anytime it is plugged into an AC outlet, even if it is switched off.
4. To reduce risk of electric shock, unplug the battery charger from the AC outlet before at-
tempting any maintenance or cleaning. Turning off controls will not reduce this risk.
5. Never place battery charger directly above battery; gases from battery will corrode and
damage battery charger.
6. Never allow battery acid to drip on the battery charger.
BATTERY SAFETY
1. WARNING — RISK OF EXPLOSIVE GASES
i. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES
GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS
REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING
EQUIPMENT IN THE VICINITY OF THE BATTERY, YOU READ THIS USER GUIDE AND
FOLLOW THE INSTRUCTIONS EXACTLY.
ii. To reduce risk of battery explosion, follow these instructions and those published by
the battery manufacturer and manufacturer of any equipment you intend to use in
vicinity of battery. Review the cautionary marking on these products.
2. PERSONAL PRECAUTIONS
i. Someone should be within range of your voice or close enough to come to your aid
when you work near a battery.
ii. Have plenty of fresh water and soap nearby in case battery acid contacts skin,
clothing, or eyes.
iii. Wear complete eye protection and clothing protection. Avoid touching eyes while
working near battery.
iv. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid
enters eye, immediately ood eye with running cold water for at least 10 minutes and
get medical attention immediately
54
MEDICAL EQUIPMENT NOTICE
Analytic Systems does not recommend the use of their products in life support
applications where failure or malfunction of this product can be reasonably
expected to cause failure of the life support device or to signicantly affect its
safety or effectiveness. Analytic Systems does not recommend the use of any
of its products in direct patient care. Examples of devices considered to be life
support devices are neonatal oxygen analyzers, nerve stimulators (whether used
for anesthesia, pain relief, or other purposes), auto-transfusion devices, blood
pumps, debrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis
systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators
for both adults and infants, anesthesia ventilators, and infusion pumps as well as
any other devices designated as “critical” by the U.S. FDA.
DANGER: Never alter the AC power cord or plug provided. If it will not t the
output, use an approved adapter or have the proper AC power cord installed by a
qualied electrician. Improper connection can result in the risk of electric shock.
v. NEVER smoke or allow a spark or ame in the vicinity of a battery.
vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or
short-circuit the battery or other electrical part that may cause a re or explosion.
vii.Remove personal metal items such as rings, bracelets, necklaces, and watches when
working with a lead-acid battery. A lead-acid battery can produce a short- circuit current
high enough to melt metal, causing a severe burn.
viii.NEVER charge a frozen battery.
ix. If it is necessary to remove a battery from service, always remove grounded terminal from
battery rst. Make sure all accessories connected to the battery are off, to prevent an arc
when reconnecting the new battery.
x. Be sure area around battery is well ventilated.
xi. Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
xii. Study all the battery manufacturer’s specic precautions such as removing or not
removing cell caps while charging and recommended rates of charge
GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS
The plug must be plugged into an outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
54
TABLE OF CONTENTS
• Front Cover, Product Photo and Title
• Product Warning and Advisories
• Table of Contents
• Introduction
• Front Panel Congurations
• Battery Charger Operation
• Power Supply Operation
• Installation
• AC Input Connection
• DC Output Connection
• Battery Temperature Sensors
• Equalize Cycle
• Product Options
• Troubleshooting
• Specications
• Warranty
ANALYTIC SYSTEMS
Power Conversion Solutions
Revised - June 4, 2020
Copyright Analytic Systems Ware (2020) Ltd.
76
Introduction
The 1050/1550 family of COTS AC-source battery chargers (BCA) and power supplies (PWS)
are designed to supply a DC load or charge a battery at 12, 24, 32, 36, 48 or 72 (Rail) VDC. The
1050 family provides up to 1000 watts of precision power, while the 1550 family can supply
up to 1550 watts. These 1050 and 1550 families are identical to their previous models (1005
and 1505, respectively) in form, t, and function and is a direct drop in replacement for their
predecessors.
Internally, the recently updated design incorporates a brand new Power Factor Corrected (PFC)
Input Stage. The PFC input stage increases the efciency over the previous auto-switching
technology and eliminates the dead spot between 110 and 220 VAC input allowing the power
supply to run continuously from 90 – 265 VAC In at 45 – 65 Hz. Additionally, heavy input and
output ltering reduce EMI to extremely low levels to prevent radio interference.
These units are constructed from heavy-duty anodized extruded and billet machined aluminum
and all stainless steel fasteners for rugged duty. These units feature a variety of optional
environmental upgrades including IP66 rated construction for service in marine environments
(IP67-rated construction with certication and testing also available). Additionally military
ruggedization upgrades are also available including MIL-spec connectors, expanded operating
temperature and shock and vibration protection.
Reliability features include an LED status indicator panel, input circuit breaker, thermal
shutdown, current limiting, reverse polarity connection protection and output short circuit
shutdown with automatic recovery.
76
Front Panel Congurations
BCA1050/1550
BCA1050W/1550W
5. Stage Select Switch
6. Power Switch
7. AC Input Connection: 3 m / 9.8ft
3xAWG14 power cord with NEMA 5-15 or
CEE 7/VII plug
8. Input Fuse
9. Equalize Start button
1. Indicator LEDs
2. Battery Temperature Sensor
Connection: 2x RJ45 ‘telephone jack’
connector
3. DC Output Connection: 2x Color-
coded Phoenix VDFK6 terminal blocks
4. Output Voltage Adjust
1
2
3
4
5
6
8
9
7
1
2
3
4
5
7
8
6
4. Output Voltage Adjust
5. Stage Select Switch
6. Power Switch
7. AC Input Connection: 3 m / 9.8ft
3xAWG14 power cord with NEMA 5-15 or
CEE 7/VII plug
8. Equalize Start button
1. Indicator LEDs
2. Battery Temperature Sensor
Connection: 4-pin socket panel
mount, ConXall Micro-Con-X, 17882-
4SG-300 connector
3. DC Output Connection: 4x color-
coded ying input leads encased in a
watertight Sealcon gland
98
1
2
3
4
5
7
8
6
BCA1050M/1550M
BCA1050MW/1550MW
1
2
3
4
5
7
8
6
5. Stage Select Switch
6. Power Switch
7. AC Input Connection: Amphenol 3-pin
Circular MIL-spec GTS02R16-10P con-
nector
8. Equalize Start button
1. Indicator LEDs
2. Battery Temperature Sensor
Connection: Amphenol 4-hole Circu-
lar MIL-Spec PT02A-8-4S
3. DC Output Connection: Amphenol
GTC02R22-22S-RDS 4-hole MIL-Spec
connector
4. Output Voltage Adjust
4. Output Voltage Adjust
5. Stage Select Switch
6. Power Switch
7. AC Input Connection: Amphenol 3-pin
Circular MIL-spec GTS02R16-10P con-
nector
8. Equalize Start button
1. Indicator LEDs
2. Battery Temperature Sensor
Connection: Amphenol 4-hole Circu-
lar MIL-Spec PT02A-8-4S
3. DC Output Connection: Amphenol
GTC02R22-22S-RDS 4-hole MIL-Spec
connectors
Front Panel Congurations
98
PWS1050/1550
PWS1050W/1550W
4. AC Input Connection: 3 m / 9.8ft
3xAWG14 power cord with NEMA 5-15 or
CEE 7/VII plug
5. Power Switch
6. Input Fuse
1. Indicator LEDs
2. DC Output Connection: Color-coded
Phoenix VDFK6 terminal blocks
3. Output Voltage Adjust
1
2
3
4
6
5
1
2
3
5
4
4. AC Input Connection: 3 m / 9.8ft
3xAWG14 power cord with NEMA 5-15 or
CEE 7/VII plug
5. Power Switch
1. Indicator LEDs
2. DC Output Connection: 4x color-cod-
ed 8AWG ying input leads encased in
a watertight Sealcon gland
3. Output Voltage Adjust
1110
1
2
3
5
4
PWS1050M/1550M
PWS1050MW/1550MW
1
2
3
5
4
4. AC Input Connection: Amphenol 3-pin
Circular MIL-spec GTS02R16-10P con-
nector
5. Power Switch
1. Indicator LEDs
2. DC Output Connection: Amphenol
GTC02R22-22S-RDS 4-hole MIL-Spec
connector
3. Output Voltage Adjust
4. AC Input Connection: Amphenol 3-pin
Circular MIL-spec GTS02R16-10P con-
nector
5. Power Switch
1. Indicator LEDs
2. DC Output Connection: Amphenol
4-hole Circular MIL-spec GTC02R22-22S-
RDS connectors
3. Output Voltage Adjust
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