Analytic Systems BCD305 Series Manuale utente

INSTALLATION &

OPERATION MANUAL

BCD305 SERIES

DC Battery Charger

8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)

www.analyticsystems.com

An ISO9001 and AS9100 Registered Company Battery Chargers •Inverters •Power Supplies •Voltage Converters

Revised - May 19, 2016

IMPORTANT & SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS — This manual contains important safety and

operating instructions for the battery charger.

ALL BATTERY CHARGERS

1. CAUTION — To reduce risk of injury, charge only lead acid or sealed gel cell type

rechargeable batteries. Other types of batteries may burst causing personal injury and

damage.

2. Do not expose battery charger to rain or snow.

3. Use of an attachment not recommended or sold by the battery charger manufacturer may

result in a risk of re, electric shock, or injury to persons.

4. Do not disassemble battery charger; take it to a qualied serviceman when service or

repair is required. Incorrect reassembly may result in a risk of electric shock or re.

5. To reduce risk of electric shock, disconnect battery charger from batteries and AC supply

before attempting any maintenance or cleaning. Turning off controls will not reduce this

risk.

DC BATTERY CHARGERS

1. WARNING — RISK OF EXPLOSIVE GASES.

i. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES

GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS

REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING

EQUIPMENT IN THE VICINITY OF THE BATTERY, YOU READ THIS MANUAL AND

FOLLOW THE INSTRUCTIONS EXACTLY.

ii. To reduce risk of battery explosion, follow these instructions and those published by

battery manufacturer and manufacturer of any equipment you intend to use in vicinity

of battery. Review cautionary marking on these products and on the engine

2. PERSONAL PRECAUTIONS

i. Someone should be within range of your voice or close enough to come to your aid

when you work near a lead-acid battery.

ii. Have plenty of fresh water and soap nearby in case battery acid contacts skin,

clothing, or eyes.

iii. Wear complete eye protection and clothing protection. Avoid touching eyes while

working near battery.

iv. If battery acid contacts skin or clothing, wash immediately with soap and water.

If acid enters eye, immediately ood eye with running cold water for at least 10

minutes and get medical attention immediately.

v. NEVER smoke or allow a spark or ame in vicinity of battery or engine.

vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or

short-circuit battery or other electrical part that may cause explosion.

vii. Remove personal metal items such as rings, bracelets, necklaces, and watches when

working with a lead-acid battery. A lead-acid battery can produce a short-circuit current

high enough to weld a ring or the like to metal, causing a severe burn.

viii. NEVER charge a frozen battery.

ix. If necessary to remove battery from service, always remove grounded terminal from

battery rst. Make sure all accessories are off, so as not to cause an arc.

x. Be sure area around battery is well ventilated.

xi. Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.

xii. Study all battery manufacturer’s specic precautions such as removing or not removing

cell caps while charging and recommended rates of charge.

xiii. Add distilled water in each cell until battery acid reaches level specied by battery

manufacturer. This helps purge excessive gas from cells. Do not overll. For a battery

without cell caps, carefully follow manufacturer’s recharging instructions.

3. BATTERY CHARGER LOCATION

i. Never place battery charger directly above battery; gases from battery will corrode and

damage converter.

ii. Never allow battery acid to drip on battery charger when reading gravity or lling

battery.

4. O/P CONNECTION PRECAUTIONS

Connect and disconnect all DC connections only after setting battery charger switch to off

position.

Analytic Systems does not recommend the use of the BCD305 Series Battery Chargers in life

support applications where failure or malfunction of this product can be reasonably expected

to cause failure of the life support device or to signicantly affect its safety or effectiveness.

Analytic Systems does not recommend the use of any of its products in direct patient care.

Examples of devices considered to be life support devices are neonatal oxygen analyzers, nerve

stimulators (whether used for anesthesia, pain relief, or other purposes), autotransfusion devices,

blood pumps, debrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems,

peritoneal dialysis systems, neonatal ventilator incubators, ventilators for both adults and infants,

anesthesia ventilators, and infusion pumps as well as any other devices designated as “critical”

by the U.S. FDA

Introduction

This all new single board design incorporates state of the art switchmode technology for

unmatched efciency and ultra-quite operation. Multiple stages of ltering reduce radiated or

conducted noise to very low levels. Extra features include adjustable output voltage, audible

and visual indicators for low input voltage, low output voltage and over temperature. Safety

features include reverse input protection, over-temperature shutdown, current limiting, short

circuit protection with automatic recovery, input undervoltage shutdown, reverse battery

protection and output overvoltage crowbar. Optional features include a dry contact alarm relay

output, and remote panel monitoring with On/Off control.

We are condent that you will get many years of reliable service from this DC Battery Charger.

*The Actual charging rate depends upon the input/output voltage ratio. To obtain the charging capacity

at any given input voltage, use the following formula: Charging Current = Input Volts/Output Volts x 26

For example, at 10.5VDC in and 13.6VDC out, the charging current = 10.5/13.6 x 26 = 20.1 amps

Designed and manufactured by: ANALYTIC SYSTEMS WARE (1993) LTD.

8128 River Way

Delta, BC V4G 1K5 Canada

p. 604.946.9981 f. 604.946.9983

tf. 800.668.3884 US/Canada

www.analyticsystems.com [email protected]

Specications

Model BCD305-12-12 BCD305-12-24

Input Volts (DC) 10.5 - 14 10.5 - 28

Input Amps (max) 30 30

Output Volts (DC) 13.6 ± 0.5 V 27.2 ± 0.5 V

Charging Amps *26 *13

Output Crowbar Output Volts x (1.3 ± 1%)

Input Fuses AGC-20 x 2

Output Fuse AGC-30 x 2

Low Input Voltage Alarm 10.5 VDC

Low Output Voltage Alarm Output Voltage minus 2.5 VDC

Battery Banks 2

Stages 2

Battery Size (Amp Hours)* 104 – 156 52 - 78

Transient Resp. < 1V for 15A Surge

Efciency > 85 % @ maximum output

Temp. Range -25 to +40 deg° C @ maximum output

Isolation Any Input or Output to Case 500VDC

Input to Output Common Negative

Length 9.1 in / 23.1 cm

Width 7.8 in / 19.8 cm

Height 2.5 in / 6.4 cm

Clearance 1 Inch (2.5 cm) all around

Material Marine Grade Aluminum

Finish Black Anodized

Fastenings 18-8 Stainless

Weight 4.0 lb / 1.8 kg.

Installation

MOUNTING

Mount the unit in a DRY location. Allow at least 1 inch of clearance for adequate cooling.

POWER CONNECTION

The unit is supplied with input power leads 1 meter long. This should normally be adequate to

connect to a source of power. If you must extend the cable:

• Use the smallest extension length possible.

• Use no less than 10 gauge conductors.

• Splice and solder the joints.

• Protect the joints with heat shrink tubing.

Connect the wires as follows:

• Red to Positive

• Black to Negative

POWER CONNECTION

Two positive output terminals and two negative output terminals are provided. Connect only

one wire to each terminal.

Note that the current specications are for input current. To obtain the maximum output

current capability at any given input voltage, use the following formula:

Output Current = Input Volts / Output Volts x 26

For example:

10 VDC in and 27 VDC out, the max output current = 10/27 x 26 = 9.6 Amps.

20 VDC in and 27 VDC out, the max output current = 20/27 x 26 = 19.3 Amps

It is recommended to parallel the output connections if the unit is used as a single bank battery charger.

Turn the power switch on the front of the unit on to energize the outputs.

If you wish to adjust the output voltage, rst attach a good digital voltmeter to the output

terminals to monitor the voltage. Next, remove the cover plate (secured by 2 screws) to expose

the output adjust potentiometer. Reach in with a very small at blade screwdriver to rotate

the potentiometer. Clockwise increases the output voltage, and counter clockwise decreases

it. When you are done, replace the cover plate and securely tighten the screws. Remove the

voltmeter from the output terminals.

Operation

Troubleshooting

If the load exceeds the continuous rating for too long a period, the internal temperature sensor

will cause the unit to stop boosting the input voltage until the unit has cooled down. After the

unit has cooled down, normal operation will resume.

If the input voltage drops below the specied minimum input, the unit will sound the alarm.

If the output voltage drops below the specied minimum, the unit will sound the alarm.

If the current demanded by the devices connected to the unit exceed the maximum current

rating, the fuse will blow.

If the fuse blows with no load connected, check that the power leads are connected to the

battery with the correct polarity; if they are then the unit is damaged and must be returned for

repair.

Dry Contact Relay

To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You

must use pins one and six as is indicated on page 7 in the remote connector diagram.

The relay is factory preset to fail in the closed position when the low output LED and buzzer

come on. If you wish to have the relay fail in the open position when the low output LED and

buzzer come on, you must take the cover off the unit and move the jumper to the other position

on J11. J11 is located next to the relay.

To change the position of the jumper, rst turn the unit off and disconnect the unit from both

the power and batteries. Next, turn the unit on for 30 seconds to discharge the capacitors, and

then turn it off again. Remove the six screws holding on the cover, turn the unit upside down,

remove the cover and locate J11. It will be next to the relay as is shown in the above diagram.

Simply move the jumper to the desired position as is shown in the above diagram. Replace the

cover and re-install the four screws. Reconnect the unit to the power and batteries.

Remote Control Option

A remote control panel may be connected to the converter using a 9-pin D-connector, which

attaches to the side of the battery charger. The remote control panel and D connector are

part of the remote control option. The remote control panel allows the unit to be operated

remotely as well as duplicating all the diagnostic indicators and audible alarm.

REMOTE CONNECTOR

This connector is located on the side of the unit. Important: To prevent the possibility of High

Voltage Electrical Shock, do not power up the battery charger unless all wiring from the unit

to the remote is securely connected. Do not remove the dust cover from the DB-9 connector if

the remote is not being used.

IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems.

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