Apex Digital Cleco mPro4000GC Manuale utente
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Installation Instructions
P2434JH
2019-08
mPro400GC(D)
Integrating mPro400GC and mPro400GCD
P2434JH | 2019-08 Apex Tool Group
Copyright © Apex Tool Group, 2019
No part of this document may be reproduced in any way or in any form, in whole or in part, or in a natural or
machine-readable language, or transmitted on electronic, mechanical, optical, or other media, without the
express permission of the Apex Tool Group.
Disclaimer
Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without
prior notice.
Trademark
Cleco is a registered trademark of Apex Brands, Inc.
Apex Tool Group GmbH
Industriestraße 1
73463 Westhausen
Germany
Apex Tool Group P2434JH | 2019-08 3
EN
Contents
1 About this Document ............................................................................ 4
2 Distinction of Global Controller types ................................................... 5
3 mPro400GC replaced by mPro400GCD .............................................. 6
3.1 Primary/Master controller ............................................................................................ 6
3.2 Primary/Master controller with existing Secondary controllers.................................... 7
3.3 Primary/Master controller with new Secondary controllers.......................................... 9
3.4 Install Primary/Master controller with Secondary controllers mPro400GC................ 11
3.5 Install Primary/Master controller with Secondary controllers mPro400GCD ............. 11
3.6 Primary/Master controller with two types of Secondary controllers........................... 13
3.7 Primary/Master controller with Secondary controllers and Stack Lights.................... 15
3.7.1 mPro400GC .............................................................................................................. 15
3.7.2 mPro400GCD............................................................................................................ 17
About this Document
4 P2434JH | 2019-08 Apex Tool Group
1
EN 1About this Document
The original language of this document is English.
This document is intended for all persons who replaces mPro400GC-P/-M by mPro400GCD-P/-M.
This document has the following purposes:
• It provides important instructions for safe and effective operation.
• It describes the functions and operations of this equipment.
Other documents
Symbols in the text
Observe the safety instructions listed in the respective hardware descriptions!
Number Name
P2280PM Programming Manual mPro400GC(D)
P2300HW Hardware Description mPro400GCD-P
P2349HW Hardware Description mPro400GCD-S(H)
P2309HW Hardware Description mPro400GCD-M
P2174HW Hardware Description mPro400GC
italic Menu options (e.g., Diagnostics) input fields, check boxes, radio buttons or dropdown
menus.
> Indicates selection of a menu option from a menu, e.g., File > Print
<…> Specifies switches, pushbuttons or the keys of an external keyboard, e.g., <F5>
Courier Filenames and paths, e.g., setup.exe
• List
- List, level 2
a)
b)
Options
→ Result
1. (...)
2. (...)
Action steps
Single action step
Apex Tool Group P2434JH | 2019-08 5
Distinction of Global Controller types
2
EN
2 Distinction of Global Controller types
There are two types of Global Controller:
• mPro400GC: only for analog tools
• mPro400GCD: for analog and digital tools
The controller type can be identified on the bottom side:
• for Series on the type plate
• mPro400GCD-P controller have a second connection for „digital“ NeoTek tools
Comparison of mPro400GC and mPro400GCD
Controller Type mPro400GC mPro400GCD
Primary mPro400GC-P mPro400GCD-P
Master mPro400GC-M mPro400GCD-M
Secondary mPro400GC-S mPro400GCD-S(H)
Fig. 2-1: Primary/Master controller mPro400GC-P Fig. 2-2: Primary/Master controller mPro400GCD-P
Feature mPro400GC mPro400GCD-P/-M mPro400GCD-S(H)
TSnet connection No Yes Yes
ArcNet (System Bus) connec-
tion: Connection to
mPro400GC-S, BTS spindles,
System Bus Accessories
(socket trays, stack lights, I/O
boxes)
Yes Yes No
TSnet connection: Connec-
tion to mPro400GCD-S(H) No Yes Yes
Capability for USB Scanner No Yes Yes
Range of input power 115 V or 230 V 100 – 240 VAC 100 – 240 VAC
→ works globally
→ very tolerant to instable main power
supplies
Power supply GFCI, single-phase Switch mode power supply with PFC, single-
phase
UL certified No Yes Yes
mPro400GC replaced by mPro400GCD
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EN 3 mPro400GC replaced by mPro400GCD
If mPro400GC-P/-M is replaced by mPro400GCD-P/-M, certain things need to be considered. Below are
various scenarios and procedures for exchanging controller types.
3.1 Primary/Master controller
Scenario
• mPro400GC-P/-M is replaced by mPro400GCD-P/-M.
• No Secondary controllers connected.
Conditions for new system layout
Procedure
Save parameters from mPro400GC-P/-M:
1. Select Navigator >Administration > Save parameters.
→ The Save parameters dialog opens.
2. Select the storage location and confirm with <OK>. The parameters can be stored on an internal stor-
age device (CF card) or an connected USB drive.
3. Press <All> to save all parameters.
4. Disconnect mPro400GC-P/-M and connect mPro400GCD-P/-M. See documentation P2300HW or
P2309HW.
Set up mPro400GCD-P/-M:
1. Start mPro400GCD-P/-M.
2. Ensure that hybrid-capable software is used. The software has to be S168813-1.8.0 or newer.
3. Ensure that the current version of the operating system is used. The operating system has to be 2.7 or
newer.
Load parameters from an internal storage device (CF card) or a connected USB drive to
mPro400GCD-P/-M:
1. If the parameters have been saved on the CF card, insert the old CF card into mPro400GCD-P/-M. If
the parameters have been saved on the USB drive, insert the USB drive into mPro400GCD-P/-M
2. Select Navigator > Administration > Load parameters.
→ The Load parameters dialog opens.
3. Select the previously saved parameters and confirm with <OK>.
4. Press <All> to load all parameters.
Old system layout New system layout
Fig. 3-1: Primary/Master controller mPro400GC Fig. 3-2: Primary/Master controller mPro400GCD
Type Indication
Software version mPro400GCD-P/-M: S168813-1.8.0 or newer.
Operating system 2.7
mPro400GC-P/
mPro400GC-M
mPro400GCD-P/
mPro400GCD-M
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mPro400GC replaced by mPro400GCD
3
EN
Adjust Programmable I/O Mapping:
1. Select Navigator > Tool Setup > I/O.
2. Confirm the messages with <Run it> and <Continue>.
→ The Programmable I/O Mapping dialog opens.
3. Re-parameterize the start switch and the tool light. All signals from PM_DIDO have to be changed to
TM_DIDO.
4. Confirm the change with <OK> and <Accept>.
3.2 Primary/Master controller with existing Secondary controllers
Scenario
• mPro400GC-P/-M is replaced by mPro400GCD-P/-M.
• Existing mPro400GC-S used.
Conditions for new system layout
Signal Input/Output PM_DIDO
Bit
TM_DIDO
Bit
Tool Group Start (SA) Input 0 0
Reverse (TM_LL) Input 1 1
Function button 2 Input - 6
Status (Yellow LED) Output 4 4
Tool OK 1 (Green LED) Output 3 3
Tool NOK 1 (Red LED) Output 2 2
Blue LED Output - 5
Old system layout New system layout
Fig. 3-3: Primary/Master controller mPro400GC
with Secondary controller mPro400GC
Fig. 3-4: Primary/Master controller mPro400GCD
with Secondary controller mPro400GC
Type Indication
Software version mPro400GCD-P/-M: S168813-1.8.0 or newer.
mPro400GC-S: S168025-510
Operating system 2.7
Cables mPro400GCD-P/-M to mPro400GC-S.
System Bus Cable: Part number 544196-XXX
System Bus Terminator Only required for mPro400GC-S: Part number 544197PT
mPro400GC-P/
mPro400GC-M mPro400GC-S mPro400GC-S
544196-XXX
544196-XXX
X21 X31 X32 X31
Arcnet Arcnet
mPro400GCD-P/
mPro400GCD-M mPro400GC-S mPro400GC-S
544196-XXX
544196-XXX544196-XXX
X22 X31 X32 X31
X32
544197PT
Arcnet
mPro400GC replaced by mPro400GCD
8 P2434JH | 2019-08 Apex Tool Group
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EN Procedure
Save parameters from mPro400GC-P/-M:
1. Select Navigator >Administration > Save parameters.
→ The Save parameters dialog opens.
2. Select the storage location and confirm with <OK>. The parameters can be stored on an internal stor-
age device (CF card) or an connected USB drive.
3. Press <All> to save all parameters.
4. Disconnect mPro400GC-P/-M and connect mPro400GCD-P/-M.
Set up mPro400GCD-P/-M:
1. Use cable 544196-XXX to connect mPro400GCD-P/-M and mPro400GC-S. See documentation
P2300HW or P2309HW.Use following inputs and outputs:
- mPro400GCD-P/-M: output X22
- mPro400GC-S: input X31
1. Use cable 544196-XXX to connect additional mPro400GC-S to the previous mPro400GC-S if neces-
sary. Use following inputs and outputs:
- Previous mPro400GC-S: output X32
- Following mPro400GC-S: input X31
2. Connect the System Bus Terminator 544197PT to X32 at the last mPro400GC-S.
3. Start mPro400GCD-P/-M.
4. Ensure that hybrid-capable software is used. The software has to be S168813-1.8.0 or newer.
5. Ensure that the current version of the operating system is used. The operating system has to be 2.7 or
newer.
Load parameters from an internal storage device (CF card) or a connected USB drive to
mPro400GCD-P/-M:
1. If the parameters have been saved on the CF card, insert the old CF card into mPro400GCD-P/-M. If
the parameters have been saved on the USB drive, insert the USB drive into mPro400GCD-P/-M.
2. Select Navigator > Administration > Load parameters.
→ The Load parameters dialog opens.
3. Select the previously saved parameters and confirm with <OK>.
4. Press <All> to load all parameters.
Adjust Programmable I/O Mapping:
1. Select Navigator > Tool Setup > I/O.
2. Confirm the messages with <Run it> and <Continue>.
→ The Programmable I/O Mapping dialog opens.
3. Re-parameterize the start switch and the tool light. All signals from PM_DIDO have to be changed to
TM_DIDO.
4. Confirm the change with <OK> and <Accept>.
Signal Input/Output PM_DIDO
Bit
TM_DIDO
Bit
Tool Group Start (SA) Input 0 0
Reverse (TM_LL) Input 1 1
Function button 2 Input - 6
Status (Yellow LED) Output 4 4
Tool OK 1 (Green LED) Output 3 3
Tool NOK 1 (Red LED) Output 2 2
Blue LED Output - 5
Apex Tool Group P2434JH | 2019-08 9
mPro400GC replaced by mPro400GCD
3
EN
3.3 Primary/Master controller with new Secondary controllers
Scenario
• mPro400GC-P/-M is maintained.
• mPro400GCD-S(H) is added.
Conditions for new system layout
Procedure
Parameterize ethernet interface
1. Select Navigator > Communication > Network settings.
Fig. 3-7: Network settings
2. Enter the ethernet settings in Ethernet Card 2:
Old system layout New system layout
Fig. 3-5: Primary/Master controller mPro400GC Fig. 3-6: Primary/Master controller mPro400GC
with Secondary controller mPro400GCD
Type Indication
Software version mPro400GC-P/-M: S168813-1.8.0 or newer.
mPro400GCD-S(H): S168025-510
Operating system 2.7
Cables mPro400GC-P/-M to mPro400GCD-S(H).
RJ45 to TSnet Cable: Part number S981511(-XX)
mPro400GCD-S(H) to mPro400GCD-S(H).
TSnet Cable: Part number 962037-(XXX)
Parameter Value
IP Address 192 168 245 200
Subnet Mask 255 255 255 0
mPro400GC-P/
mPro400GC-M
mPro400GC-P/
mPro400GC-M mPro400GCD-S(H) mPro400GCD-S(H)
S981511 962037-XXX
X21 X22 X21 X22
TSnet
mPro400GC replaced by mPro400GCD
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3
EN Set up mPro400GC-P/-M:
1. Use cable S981511 to connect mPro400GC-P/-M and mPro400GCD-S(H). See documentation
P2174HW. Use following inputs and outputs:
- mPro400GC-P/-M: output X21
- mPro400GCD-S(H): input X22 (TSnet in)
2. Use cable 962037-XXX to connect additional mPro400GCD-S(H) to the previous mPro400GCD-S(H) if
necessary. Use following inputs and outputs:
- Previous mPro400GCD-S(H): output X21 (TSnet out)
- Following mPro400GCD-S(H): input X22 (TSnet in)
3. Start mPro400GC-P/-M.
4. Ensure that hybrid-capable software is used. The software has to be S168813-1.8.0 or newer.
5. Ensure that the current version of the operating system is used. The operating system has to be 2.7 or
newer.
Install Secondary controllers:
1. Select Navigator > Tool Setup > Install.
→ The Assign Tool dialog opens.
2. The following settings are required:
3. Confirm with <OK>.
The TSnet cable may not be connected to the infrastructure network.
Home network
mPro400GC-P/
mPro400GC-M mPro400GCD-S(H)
Parameter Description
Group Name Select tool group. It is possible to select up to 16 tool groups.
Name Assign a name to the Secondary.
Type Select Secondary.
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