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Automatic

Digital Humidifier Control

Model 60 &62

Safety and Installation Instructions

WARNING

ATTENTION INSTALLER: T is product must be

installed by a qualified eating and air conditioning

contractor. Failure to do so could result in serious

injury from electrical s ock.

READ COMPLETE INSTALLATION INSTRUCTIONS

AND TEMPLATE BEFORE STARTING INSTALLATION.

Model 60 shown.

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32

G tting Start d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag 7

Syst m Ch ckout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag 19

Troubl shooting Guid . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag 21

TABLE OF CONTENTS

THESE INSTALLATION INSTRUCTIONS

ARE FOR THE APRILAIRE®AUTOMATIC DIGITAL

HUMIDIFIER CONTROL ONLY!

For Aprilaire®humidifier installation,

follow Aprilaire Humidifier Installation Instructions.

WARNING

Hazardous Voltage can cause serious injury

from electric s ock.

Disconnect electrical power to t e furnace and

umidifier before starting installation.

Sharp edges can cut.

Wear gloves and use care w en cutting plenum

openings and andling ductwork.

CAUTION

Condensation damage may occur.

Do not set umidifier control ig er t an

recommended.

Lower t e umidity setting if t ere is excess

condensation on t e inside of any windows in

un eated living spaces.

Install according to t e enclosed installation

instructions.

Controller damage or malfunction may occur

if installation instructions are not followed.

Install umidifier control on return plenum only.

Install umidifier control upstream of t e bypass

outlet or steam dispersion tube.

Do not install umidifier control facing downward.

GETTING STARTED

STEP 1: Unpack the Humidifier Control Carton

Mak sur all compon nts ar pr s nt (s Figure A):

A. Humidifi r Control

B. Outdoor T mp ratur S nsor

C. Manual Mod Lab l

B

AC

Figure A 90-1201B

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54

STEP 2: Disassemble the Humidifier Control

R mov th knob. R mov th cov r by pulling at th bottom and

swinging it out and upward. S Figur Bto b com familiar

with th t rminal positions. Figur s Kand Lshow compl t

installation wiring diagrams for Aprilair Humidifi rs.

Figure B – Digital Humidifier Control 24V Terminals

90-1397B

HHGfW GODTBACR

OUTDOOR

TEMPERATURE

SENSOR

24 VAC FROM

HVAC EQUIPMENT

“R” AND “C”

COMMUNICATION

WITH APRILAIRE

8570 THERMOSTAT

HEAT SIGNAL

FROM HVAC

EQUIPMENT

FAN SIGNAL

FROM

THERMOSTAT

SOLENOID

CONTROL

OUTPUT

FAN SIGNAL

TO HVAC

EQUIPMENT

R v rsing th Rand Ct rminals on humidifi r control

will caus improp r op ration.

Water Panel

Indicator

Settings

STEP 3: Set the Change Water Panel Indicator

This s tting will control wh n th indicator light turns on,

r minding you to chang your wat r pan l. If your Control cam

with a humidifi r, th Control is pr -s t for th humidifi r. If th

installation sit has a 3-month or short r h ating s ason or v ry

hard wat r, you may want to adjust th s tting (s Figure C).

Set to “OFF” for Mod l

800 S ri s humidifi rs or

to turn th Humidifi r Pad

Chang indicator to off.

Set to “A” for Mod l

400 S ri s humidifi rs

in ar as with v ry hard

wat r. Th indicator

will light aft r 150

hours of op ration.

Set to “B” for Mod l 400

S ri s humidifi rs; and

Mod l 500 S ri s, 600

S ri s and 700 S ri s

humidifi rs in ar as with

v ry hard wat r. Th

indicator will light aft r

300 hours of op ration.

Set to “C” for Mod l 500 S ri s, 600 S ri s

and 700 S ri s humidifi rs. Th indicator will

light aft r 600 hours of op ration.

Figure C

90-1202B

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76

STEP 4: Blower Activation Feature Explanation

S t th Blow r Activation switch to “ON”, s Figure J, to allow

th Humidifi r Control to activat th furnac fan for additional

humidification. This may b r quir d if th humidifi r is mount d

on a h at pump or a furnac with short run cycl s. Wh n using

th Blow r Activation f atur , Mod l 400, 500, 600 and 700

s ri s humidif rs must b plumb d to hot wat r for ff ctiv

op ration.

Wh n th Blow r Activation switch is “ON”, th Humidifi r

Control will turn on th HVAC blow r wh n humidity is r quir d.

In th “OFF” position, th humidifi r will only op rat if humidity

is r quir d and th HVAC syst m is op rating.

Wh n th Blow r Activation switch is “ON”, th Humidifi r

Control may xt nd th HVAC blow r aft r a h at call for up to

two hours. If th HVAC syst m has b n idl for on hour, th

control will turn th blow r on for thr minut s to sampl

hous hold air to d t rmin if humidity is n d d.

NOTE: If us d in conjunction with an Aprilair 8570

Communicating Th rmostat, and th blow r activation f atur is

d sir d, DO NOT wir th A B communication t rminals.

Th Mod l 62 shipp d with th Mod l 800 St am Humidifi r is

factory s t to “OFF”. Th Mod l 62 do s not hav th “Chang

Wat r Pan l” light on th Control. Th Canist r Chang indicator

for th Mod l 800 is on th humidifi r. STEP 1: Mount the Humidifier Control

Humidifi r Control must b mount d on th R turn Duct, at l ast

6 inch s upstr am of th following (s Figure D):

• Humidifi r

• Humidifi r Bypass Ductwork (if applicabl )

• Fr sh Air Intak Ductwork (if applicabl )

For accurat humidity control, mount th Humidifi r Control at

l ast 12 inch s upstr am of th St am Humidifi r disp rsion tub .

Ambi nt op rating t mp ratur of th Humidifi r Control is to b

from 20°F to 120°F to pr v nt damag to th control display.

90-1137

6" MIN.

RETURN

DUCT

HUMIDIFIER

CONTROL

FRESH AIR

INTAKE

COIL

HUMIDIFIER

BYPASS

CONNECTION

INSTALLATION

Figure D

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98

DUCT (SHEET METAL) MOUNT:

Aft r location for Control is s l ct d, drill a 3/4 inch hol for th

RH s nsor (th RH s nsor xt nds from th back of th

Humidifi r Control).

Us 2 sh t m tal scr ws, 3/4 inch long (not provid d), to mount

th Humidifi r Control. Us th mounting slot to l v l th Control,

th n s cur th Control with th s cond sh t m tal scr w.

Mak sur th Humidifi r Control s nsor gask t is s at d tightly

around th drill d hol . Do not install Control without gask t.

CAUTION

Controller damage or malfunction may occur if

installation instructions are not followed.

Install umidifier control on return plenum only.

Install umidifier control upstream of t e bypass

outlet or steam dispersion tube.

Do not install umidifier control facing downward.

DUCT (FIBER BOARD) MOUNT:

Aft r location for Control is s l ct d, cut a r ctangular hol in

th duct board, no small r than 6-9/16 inch s long by 4-3/8

inch s wid .

Cut a r ctangular pi c of sh t m tal to fit b hind th hol in

duct board for mounting th Humidifi r Control.

Drill a 3/4 inch hol for th RH s nsor (th RH s nsor xt nds from

th back of th Humidifi r Control) into th sh t m tal plat .

Us 2 sh t m tal scr ws, 3/4 inch long (not provid d), to mount

th Humidifi r Control.

Mak sur th Humidifi r Control s nsor gask t is s at d tightly

around th drill d hol . Do Not Install Control Without Gask t.

S cur th sh t m tal plat , with th Humidifi r Control

mount d, insid th duct (s Figure E).

CONTROL REPLACEMENT:

Wh n r placing an xisting control, th duct op ning l ft by th

r mov d control must b cov r d compl t ly. Locat and install

th n w control as instruct d pr viously in this st p.

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1110

90-1203B

CONTROL BOARD

COVER

KNOB

BASE PLATE

RETURN DUCT

RETURN

DUCT

SHEET METAL

PLATE

CUT OPENING IN

RETURN DUCT

SHEET METAL PLATE

GASKET

SCREW (x2)

INSIDE OF

RETURN

DUCT

STEP 2: Determine Location for and Mount Outdoor

Temperature Sensor

Th location of th Outdoor T mp ratur S nsor must m t

th s thr r quir m nts:

1. Must b mount d on North, East or W st sid of hous out of

dir ct sunlight.

2. Must b at l ast 3 f t from all xhaust v nts.

3. Must b abov xp ct d snow lin (s Figure F).

Incorr ct humidity l v ls will r sult if th s r quir m nts ar not

m t.

S cur s nsor brack t with a #8 galvaniz d scr w.

Figure F NORTH, EAST

OR WEST SIDE

OF HOME

OUTDOOR

TEMPERATURE

SENSOR

SENSOR

BRACKET

SENSOR

ABOVE EXPECTED

SNOW LINE

OUTDOOR

TEMPERATURE SENSOR

LEADS

90-998

NOTE: A conv ni nt way to g t th S nsor wir outsid is to

mak us of unus d wir s running to th A/C cond nsing unit

(if applicabl ). Oth r ways ar to us xisting hol s for Cabl TV

lin s, t l phon lin s, A/C lin s, tc. R ad all quipm nt

instructions b for hand for possibl conflicts and warnings.

Figure E – Fiber Board Duct Mount

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1312

STEP 3: Alternate Location for Outdoor

Temperature Sensor

Wh n mounting th Outdoor T mp ratur S nsor in an intak air

duct th turn th Blow r Activation switch (s Figure J) to

“OFF”. If l ft in th “ON” position, ov r humidification and

cond nsation damag could occur.

Th S nsor can b mount d with a #8 galvaniz d scr w in th

c nt r of ith r:

• PVC fr sh air intak pip for th HVAC syst m.

OR

• A fr sh air intak duct.

In both cases, the Sensor must be no more than 3 feet

from the outside wall. See Figure G.

If it is not f asibl to us th Outdoor T mp ratur S nsor in any

of th ways d scrib d, th Humidifi r Control can b install d for

Manual Op ration. S “Installing th Humidifi r Control for

Manual Op ration” and Figure J for d tails.

Figure G

3 FEET MAX.

CENTER LINE

OUTSIDE WALL

90-999

STEP 4: Route the Wire from Control to Sensor

Run wir to th outdoor t mp ratur s nsor. S nsor is accurat

with l ad l ngths up to 300 ft.

STEP 5: Attach Sensor Wire to Humidifier Control

Strip wir 1/4 inch, and ins rt th wir s from th S nsor into th

t rminals lab l d “ODT” on th Humidifi r Control. S Figure H

for location of t rminals.

Figure H

90-1219B

CAUTION

Do not run outdoor temperature sensor alongside

wires carrying ig voltage (120 VAC or ig er).

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1514

Installing the Humidifier Control for

Manual Operation

If it is not feasible to install t e Outdoor Temperature

Sensor, t e Humidifier Control can be operated in

Manual Mode.

1. Position t e Mode Switc in t e “MAN” position.

Manual indicator “M” will be displayed.

2. Apply t e Manual Mode Label to t e cover,

aligning t e sticker and knob oles.

BLOWER ACTIVATION SWITCH

AUTO/MANUAL MODE SWITCH

Figure J

90-1236B

STEP 6: Model 60 Wiring for Model 400, 500, 600, and

700* Series (Gray Housing) Humidifiers – See Figure K

Strip th wir s us d for all Humidifi r Control t rminal

conn ctions 1/4 inch.

NOTES:

• Th Mod l 60 must b continuously pow r d from “R” and “C”

on th furnac to function prop rly.

• Th minimum VA r quir d is 2.0 VA.

• In ord r for th humidifi r to op rat , th HVAC blow r must b

running and th Mod l 60 must b calling for humidity.

WIRING DESCRIPTION:

• Wir xt rnal 24 VAC transform r into a constant pow r sourc

oth r than th h ating, v ntilating, air conditioning quipm nt

(HVAC) blow r circuit. Th transform r can b pow r d off th

120 VAC lin at th junction box b for it nt rs th HVAC

quipm nt. Conn ct th 24 volt sid of th transform r to on of

th “H” t rminals on th humidifi r control and to on of th

humidifi r sol noid valv wir s. Conn ct th oth r sol noid

valv wir to th oth r “H” t rminal.

• Wir “R” and “C” on th Mod l 60 to “R” and “C” on th

furnac t rminal strip.

• R mov th th rmostat “G” wir from th furnac t rminal strip

and wir it to “G” on th Mod l 60 control.

• Wir “Gf” on th Mod l 60 to “G” on th furnac t rminal strip.

WARNING

120 volts may cause serious injury from electrical

s ock. Disconnect electrical power to t e furnace

before starting installation.

NOTE: If control s tting was chang d b tw n Automatic and

Manual mod , pow r to th control must b cycl d by r moving

th n r installing th R wir .

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G

Y

W

C

R

THERMOSTAT

120 VAC

R

C

W

Y

G

FURNACE

OUTDOOR

TEMPERATURE

SENSOR FOR

AUTOMATIC

MODE

NORTH, EAST

OR WEST SIDE

OF HOME

ABOVE EXPECTED

SNOW LINE

CONTINUOUSLY POWERED

24 VAC TRANSFORMER

PROVIDED WITH HUMIDIFIER

CONNECT

TO HOT WATER

SUPPLY

CONNECT

DRAIN LINE

HERE

OUTPUTSINPUTSPOWER

GW

CRHHODT GfA

ADHC TERMINAL STRIP

B

1716

Figure K – Model 60 Wiring for Model 400, 500, 600

and 700* Series (Gray Housing) Humidifiers

90-1510

• Wir “W” on th Mod l 60 to “W” on th furnac t rminal strip.

• R plac cov r and knob.

*See note on page 18.

STEP 7: Model 62 wiring for Model 00 Series Steam

Humidifier and Model 60 Wiring for Model 700* Series

(Almond Housing) Humidifiers – See Figure L

Strip th wir s us d for all Humidifi r Control t rminal

conn ctions 1/4 inch.

NOTES:

• Th Mod l 62 must b continuously pow r d from “R” and

“C” on th furnac to function prop rly.

• Th minimum VA r quir d is 2.0 VA.

• In ord r for th humidifi r to op rat , th HVAC blow r must

b running and th Mod l 62 must b calling for humidity.

WIRING DESCRIPTION:

• Wir “H” t rminals on th Mod l 62 to th “Humidifi r”

t rminals on th Mod l 800 control board.

• Wir “R” and “C” on th Mod l 62 to “R” and “C” on th

furnac t rminal strip.

• R mov th th rmostat “G” wir from th furnac t rminal

strip and wir it to “G” on th Mod l 62 control.

• Wir “Gf” on th Mod l 62 to “G” on th furnac t rminal

strip.

• Wir “W” on th Mod l 62 to “W” on th furnac t rminal

strip.

• R plac cov r and knob.

WARNING

120/240 volts may cause serious injury from electrical

s ock. Disconnect electrical power to t e furnace

and umidifier before starting installation.

CAUTION

Model 700 series Humidifiers wit almond ousings

(produced prior to October 2007) wired per Figure K will

experience circuit board damage rendering t e unit

inoperable. See Figure L for proper wiring diagram.

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1918

OUTPUTSINPUTSPOWER

GW

CRHHODT GfA

ADHC TERMINAL STRIP

B

MODEL 800

STEAM HUMIDIFIER

OUTDOOR TEMPERATURE SENSOR

FOR AUTOMATIC MODE

FURNACE

THERMOSTAT

R

C

W

Y

GG

Y

W

C

R

Figure L – Model 62 wiring for Model 00 Series

Steam Humidifier and Model 60 Wiring for Model

700* Series (Almond Housing) Humidifiers

90-1511

*Model 700 Series h midifiers prod ced prior to October 2007

have an almond color ho sing and internal transformer

providing 24VAC to the solenoid valve. Models prod ced after

October 2007 have a gray ho sing and external transformer

provided with the nit.

1. R plac th cov r by snapping it into th Humidifi r Control

bas . Also r plac th knob onto th Control.

2. Turn Blow r Activation switch to OFF

3. R stor pow r to th HVAC syst m.

4. Activat th HVAC syst m or h at pump (Fan or H at).

5. Onc th blow r is op rating, rotat th knob of th

Humidifi r Control Clockwis to th “T st/R s t” position.

Wh n th knob is s t in th “T st/R s t” position, th gr n

“Humidifi r On” light will illuminat . Aft r 5 s conds, th

gr n “Humidifi r On” light will blink, indicating a syst m

r s t.

6. If th Humidifi r Control and humidifi r ar s t up prop rly,

you should h ar th sol noid valv click into th op n

position. On th Mod l 800 St am Humidifi r, th “St am”

light will illuminat gr n. In th “T st/R s t” position, th

humidifi r will op rat for 1 minut . If th Humidifi r Control

is l ft in th “T st/R s t” position for mor than 1 minut ,

th “H” t rminals will op n (closing th sol noid valv ), and

th knob and display backlights will flash, indicating that th

Humidifi r Control is still in th “T st/R s t” position.

7. If th humidifi r do s not activat with th Humidifi r Control

in th “T st/R s t” position, r f r to th troubl shooting

guid .

SYSTEM CHECKOUT

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