APRILIA C361M Manuale di istruzioni
www.serviceaprilia.com
workshopmanual
Engines C361M /C364M / C216M
1234 4
00/2004-10
8140822 UK
INTRODUCTION
0 - 1
ENGINES C361M / C364M
INTRODUCTION 0
GENERAL INFORMATION 1
TECHNICAL INFORMATION 2
ENGINE 3
UPDATES ENGINE C364M 4
UPDATES ENGINE C216M 5
INTRODUCTION
0 - 2
ENGINES C361M / C364M
SUMMARY
0.1. INTRODUCTION .............................................................................................................................. 3
0.1.1. INTRODUCTION ..................................................................................................................... 3
0.1.2. REFERENCE MANUALS ........................................................................................................ 4
0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS...................................................................... 5
ENGINE C361M
INTRODUCTION
0 - 3
ENGINES C361M / C364M
0.1. INTRODUCTION
0.1.1. INTRODUCTION
- This manual provides the information required for normal servicing.
- This publication is intended for use by aprilia dealerships and their qualified mechanics; many concepts have been
omitted inasmuch as their inclusion would be superfluous for such an audience. Since complete mechanical expla-
nations have not been included in this manual, the reader must be familiar with basic notions of mechanics, as well
as with basic repair procedures. Without such familiarity, repairs and checks could be ineffective and even hazard-
ous. Since the repair and vehicle check instructions are not exhaustive, special care must be taken to avoid dam-
age and injury. To ensure maximum customer satisfaction with the vehicle, aprilia spa continuously improves its
products and their documentation. The main technical modifications and changes in repair procedures are commu-
nicated to all aprilia dealerships and agencies worldwide. Such modifications will be entered in subsequent edi-
tions of the manual. In case of doubt regarding specific repairs or checks, contact the aprilia SERVICE DEPART-
MENT; we will be pleased to provide all necessary information and assistance as well as keeping you updated on
changes and modifications to the vehicle.
aprilia s.p.a. reserves the right to make changes to its products at any time, barring any such changes as may alter the
essential features of a product as specified in the relevant manual.
All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,
are reserved in all countries.
The mention of third parties’ products is only made for information purposes, and constitutes no engagement.
aprilia spa is not liable in any way for the performance or use of its products.
First edition: October 2004
Designed and printed by:
DECA srl
via Risorgimento, 23/1 - 48022 Lugo (RA) - Italy
Tel. +39 - 0545 35235
Fax +39 - 0545 32844
www.decaweb.it
On behalf of:
aprilia S.p.A.
Via G. Galilei, 1 – 30033 Noale (VE) – Italy
Tel. +39 – (0)41 58 29 111
Fax +39 – (0)41 58 29 190
www.aprilia.com
www.serviceaprilia.com
INTRODUCTION
0 - 4
ENGINES C361M / C364M
0.1.2. REFERENCE MANUALS
ENGINE WORKSHOP MANUALS
aprilia part# (description)
8140731
8140732
8140733
8140734
8140735
8140736
SPECIAL TOOLS MANUALS
aprilia part# (description)
H001
INTRODUCTION
0 - 5
ENGINES C361M / C364M
0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS
#= number
< = less than
> = greater than
≤= less than or equal to
≥= more than or equal to
~ = approximately
∞= infinity
°C = degrees Celsius (centigrade)
°F = degrees Fahrenheit
± = plus or minus
AC = alternating current
A = Ampere
Ah =Ampere per hour
API = American Petroleum Institute
HV = high voltage
AV/DC = Anti-Vibration Double Countershaft
bar = pressure measurement (1 bar =100 kPa)
DC. = Direct Current
cc = cubic centimetres
CO = carbon monoxide
CPU = Central Processing Unit
DIN = German industrial standards (Deutsche Industrie Norm)
DOHC = Double Overhead Camshaft
ECU = Electronic Control Unit
rpm = revolutions per minute
HC = unburnt hydrocarbons
ISC = Idle Speed Control
ISO = International Standardization Organization
Kg = kilograms
Kgm = kilogram metre (1 kgm =10 Nm)
km = kilometres
kph = kilometres per hour
kΩ= kilo Ohm
kPa = kiloPascal (1 kPa =0.01 bar)
KS = clutch side (from the German "Kupplungseite")
kW = kiloWatt
l= litres
LAP = racetrack lap
LED = Light Emitting Diode
LEFT
SIDE = left side
m/s = metres per second
max = maximum
mbar = millibar (1 mbar =0.1 kPa)
mi = miles
MIN = minimum
MPH = miles per hour
MS = flywheel side (from the German "Magnetoseite")
MΩ= megaOhm
N.A. = Not Available
N.O.M.M. = Motor Octane Number
N.O.R.M. = Research Octane Number
Nm = Newton metre (1 Nm =0.1 kgm)
Ω= ohm
PICK-UP = pick-up
BDC = Bottom Dead Centre
TDC = Top Dead Centre
PPC = Pneumatic Power Clutch
INTRODUCTION
0 - 6
ENGINES C361M / C364M
RIGHT
SIDE = right side
SAE = Society of Automotive Engineers
TEST = diagnostic check
T.B.E.I. = crown-head Allen screw
T.C.E.I. = cheese-head Allen screw
T.E. =hexagonal head
TP = flat head screw
TSI = Twin Spark Ignition
UPSIDE-
DOWN = inverted fork
V = Volt
W = Watt
Ø = Diameter
GENERAL INFORMATION
1 - 1
ENGINES C361M / C364M
GENERAL INFORMATION 1
GENERAL INFORMATION
1 - 2
ENGINES C361M / C364M
SUMMARY
1.1. STRUCTURE OF THE MANUAL..................................................................................................... 3
1.1.1. CONVENTIONS USED IN THE MANUAL .............................................................................. 3
1.1.2. SAFETY WARNINGS.............................................................................................................. 4
1.2. GENERAL RULES ........................................................................................................................... 5
1.2.1. BASIC SAFETY RULES.......................................................................................................... 5
1.3. DANGEROUS ELEMENTS..............................................................................................................7
1.3.1. WARNINGS ............................................................................................................................. 7
1.4. RUNNING-IN.................................................................................................................................... 8
1.4.1. RUNNING-IN RECOMMENDATIONS..................................................................................... 8
1.5. IDENTIFICATION DATA ...................................................................................................................... 9
1.5.1. ENGINE NUMBER .................................................................................................................. 9
GENERAL INFORMATION
1 - 3
ENGINES C361M / C364M
1.1. STRUCTURE OF THE MANUAL
1.1.1. CONVENTIONS USED IN THE MANUAL
• This manual is divided in sections and subsections, each covering a set of the most significant components. Refer
to the index of sections when consulting the manual.
• Unless expressly specified otherwise, assemblies are reassembled by reversing the dismantling procedure.
• The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.
• Motorcycle operation and basic maintenance are covered in the «OWNER'S MANUAL».
In this manual any variants are identified with these symbols:
optional
catalytic version
- all versions
MP national certification
SF European certification (EURO 1 limits)
VERSION:
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Kingdom Holland Chile
Austria Switzerland Croatia
Portugal Denmark Australia
Finland Japan United
States of
America
Belgium Singapore Brazil
Germany Slovenia South Africa
France Israel New
Zealand
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Korea Canada
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