APRILIA TUAREG 660 Guida

SERVICE STATION MANUAL

2Q000524

TUAREG 660

SERVICE STATION

MANUAL

TUAREG 660

THE VALUE OF SERVICE

Due to continuous updates and technical training programmes specific to aprilia products, only Aprilia

Official Network mechanics know this vehicle fully and have the specific tools necessary to carry out

maintenance and repair operations correctly.

Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding

it, performing maintenance correctly and using only original Aprilia spare parts are essential factors

for the reliability of your vehicle!

For information on the nearest Official Dealer and/or Service Centre consult our website:

www.aprilia.com

Only by requesting original aprilia spare parts can you be of purchasing products that were developed

andtested duringthe designand developmentof thevehicle itself.All Apriliaoriginal spareparts undergo

quality control procedures to guarantee reliability and durability.

The descriptions and images in this publication are given for illustrative purposes only.

While the basic features as described and illustrated in this manual remain unchanged, Piaggio & C.

S.p.A. reserves the right, at any time and without being required to update this publication beforehand,

to make any changes to components, parts or accessory supplies which it deems necessary to improve

the product, or which are required for manufacturing or commercial reasons.

Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual

versions/models should be confirmed with the official Aprilia sales network.

The Aprilia trademark is the property of Piaggio & C. S.p.A.

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

SERVICE STATION MANUAL

TUAREG 660

This manual provides the main information to carry out regular maintenance operations on your vehicle.

This manual is intended to Aprilia Dealers and their qualified mechanics; several concepts have been

deliberately omitted as they are considered unnecessary. As it is not possible to include complete

mechanical notions in this manual, users should have basic mechanical knowledge or minimum

knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or

checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures

are not described in detail, be extremely cautious so as not to damage components or injure individuals.

In order to optimise customer satisfaction when using our vehicles, Piaggio & C. S.p.a. commits itself

to continually improve its products and the relative documentation. The main technical modifications and

changes in repair procedures are communicated to all Aprilia Sales Outlets and its International

Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of

need or further queries on repair and check procedures, consult Aprilia CUSTOMER DEPARTMENT,

which will be prepared to provide any information on the subject and any further communications on

updates and technical changes related to the vehicle.

NOTE Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicate the correctuse of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS

PRE-DELIVERY PRE DE

CHARACTERISTICS CHAR

SPECIAL TOOLS S-TOOLS

MAINTENANCE MAIN

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

POWER SUPPLY P SUPP

SUSPENSIONS SUSP

CHASSIS CHAS

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

BODYWORK BODYW

INDEX OF TOPICS

PRE-DELIVERY PRE DE

Unpacking procedure of the vehicle and assembly of the accompanying components

•Remove the protective cardboard box

by pulling it out from above.

•Position a hoist on the front of the vehicle and connect it to the handlebar using straps.

TUAREG 660 Pre-delivery

PRE DE - 7

•Loosentherearstrapssecuringtheve-

hicle to the pallet, so that the front can

beraisedjustenough toinstallthefront

wheel.

•Remove the wooden support of the

forks.

•Disassemble both brake callipers by

removing the four M10 screws (2 per

calliper).

•From the left side of the vehicle, un-

screw the front wheel pin and remove

it. (the two safety screws of the front

wheel pin, on the clamp of the left stan-

chion, are already loosened).

•Remove the front wheel from the box complete with spacers from both sides and install it

on the vehicle by inserting the wheel pin and fixing it at a torque of 65 Nm (47.9 lbf ft).

Pre-delivery TUAREG 660

PRE DE - 8

•Tighten the two front wheel pin safety

screws to a torque of 10 Nm (7.4 lbf ft).

•Remove the protection present be-

tween the pads inside the brake callip-

ers.

•Fit the two front brake callipers and

tightenthe four M10 screwsto a torque

of 50 Nm (36.9 lbf ft).

•Lowerthevehicleandremovethehoist

with its lifting straps previously posi-

tioned on the handlebar.

TUAREG 660 Pre-delivery

PRE DE - 9

•Remove the rear straps.

•Remove the vehicle from the pallet.

•For greater safety, carry out the oper-

ation with two people.

HANDGUARD INSTALLATION PROCEDURE

The following operations refer to one handg-

uard but are valid for both.

•Position the handlebar anti-vibration

weight and the handguards. Using the

appropriate fixing screw complete with

"T" bush, fasten everything in place.

•Then insert the fixing screw of the

handguard to the mount.

•Tighten both screws to a torque of 4

Nm (2.95 lbf ft).

Pre-delivery TUAREG 660

PRE DE - 10

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