Aqua Guard MasterPro Series Manuale utente

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MasterPro

Pool Cartridge Filter

Owner’s Manual

Installation, Operation and Service

Models: MP425, MP525

Notice to Installer

This manual contains important information on the operation, and safe use of this

equipment. This manual is intended for the end user of this product

This equipment must be installed and serviced by a qualied

technician in accordance with all applicable codes and

ordinances. Improper installation can create hazards which could

result in property damage, serious injury or death. Improper

installation will void the warranty.

The NOTICE label indicates special instructions that are

important but not related to hazards.

WARNING

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Safety Information

Safety Guidelines

This manual contains information that is very important

to know and understand. This information is provided for

SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help

recognize this information, observe the following symbols.

DANGER: indicates imminently hazardous situations

which, if not avoided, WILL result in death or serious injury.

WARNING: indicates potentially hazardous situations

which, if not avoided, COULD result in death/serious injury.

CAUTION: indicates potentially hazardous situations

which, if not avoided, MAY result in minor/moderate injury.

NOTICE: indicates important information, that if not

followed, may cause damage to equipment.

NOTE: indicates information requires special attention.

General Safety Information

WARNING: California Proposition 65 - This product may

contain chemicals known to the State of California to

cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

Read all product manuals carefully. Be familiar with

the controls and the proper use of the equipment.

WARNING: This lter operates under high

pressure. Incorrectly installed/serviced

equipment could explode, causing severe injury,

death, and/or property damage.

• Have a trained pool professional perform all pressure tests.

• Never connect lter to compressed air.

• Use lter only in a pool or spa installation.

• Never connect lter to external city/pressurized water.

• Do not connect to pumps that exceed 50 PSI pressure.

• Do not subject lter to pressure in excess of 50 PSI, even

when conducting hydrostatic pressure tests. Pressures

exceeding 50 psi can cause the tank to rupture and could

result in severe injury, death or property damage.

• Air trapped in the system can cause an explosion. Open

the air relief valve to vent all air from the system before

operating or testing the system.

WARNING: Do not use solvents to clean the lter assembly

as they may damage the plastic components.

WARNING: Wear rubber gloves, protective

clothing and eye-wear when using acids and

cleaners. Avoid contact with skin and eyes.

If ingested, call local poison control center.

Observe all warnings and precautions supplied

with acids and cleaners.

WARNING: Risk of electrical shock/electrocution.

• Position the lter drain and air relief valve to

safely direct drainage and purged air or water

away from the pump and other electrical

components. Water discharged from an improperly

positioned assembly can create an electrical hazard that

can cause serious injury, death, and/or property damage.

• Ensure lter installation, grounding and bonding meets

local codes and National Electrical Code (NEC) standards.

All wiring, grounding, and bonding of associated

equipment must be performed by a qualied electrician.

WARNING: Risk of falling and drowning.

• Place equipment 4 ft or more from pool so children cannot

climb over it into pool. Do not stand/play on equipment.

• Never leave lter open/unattended. Secure lter area.

• Keep children away from equipment at all times.

WARNING: This lter is designed to remove debris and

particulates from pool and spa water. Proper water

chemistry MUST be maintained to keep water clean and

avoid spreading diseases. Consult a local pool professional

for more information.

NOTICE: This lter is not designed for backwashing. If unit

is plumbed backwards or backwashed, it will damage the

lter cartridge and will void the warranty.

NOTICE: Attention Installer: This manual contains

important information about the installation, operation

and safe use of this lter. This information should be

furnished to the end user of this equipment.

Table of Contents

Safety Information ............................................................................ 2

Product Specications ..................................................................... 3

Installation ........................................................................................... 4

Initial Startup ...................................................................................... 5

Maintaining Your Filter .................................................................... 5

Cartridge Cleaning ............................................................................ 6

Filter Re-Assembly .............................................................................. 7

Trouble Shooting ............................................................................... 8

System Inspection ............................................................................. 9

Winterizing .......................................................................................... 9

MasterPro Parts Listing .................................................................. 10

Warranty ............................................................................................. 11

SAVE THESE INSTRUCTIONS.

AquaGuard | MasterPro

Product Specifications

Pool/Spa Chemistry

Maintaining water chemistry at the correct levels is critical for health of pool / spa users and will help prolong the life of pool / spa

equipment. This chart contains the recommended levels for a typical pool / spa. If you have questions about maintaining your

pool / spa and its chemistry, consult your local APSP / NSPI pool professional.

TABLE1

Industry Standard Pool/Spa Minimum Ideal Water Chemistry Maximum

Free Chlorine (ppm) Pool 1.0 2.0 - 4.0 530

Spa 2.0 3.0 - 5.0 10.0

Total Bromine (ppm) Pool / Spa 2.0 4.0 - 6.0 10.0

pH Pool / Spa 7.2 7.4 - 7.6 7.8

Total Alkalinity (ppm) Pool / Spa 60 80 - 100*

100 - 120** 180

Calcium Hardness

(ppm as CaCO)

Pool 150 200 - 400 1000

Spa 100 150 - 250 800

Cyanuric Acid (ppm) Pool / Spa 0 30 - 50 ***

* For Calcium Hypochlorite, Lithium Hypochlorite, or Sodium Hypochlorite ppm = parts per million

** For Sodium Dichlor, Trichlor, Chlorite gas, BCDMH (Bromine Tablets).

*** Dictated by state or local codes. Typically 100 ppm.

Common Specications

Model Filtration Rate Design-ow rate Maximum Working

Pressure

Maximum Continuous

Water Temperature Net.

Weight

Ft M GPM LPM PSI BAR F C

MP425 425 39.5 150 568 50 3.5 104° 40° 30

MP525 525 48.8 150 568 50 3.5 104° 40° 35

Required Clearance

Model A” “B” Side C “Above”

IN CM IN CM IN CM

MP425 37 94 18 46 16 48

MP525 44.3 112.5 18 46 22 56

Cartridge Filtration Description

This pool lter is designed to remove debris and particulates

from permanently installed swimming pools and spas. It

is equipped with a removable cartridge that can be easily

cleaned or replaced as it becomes clogged.

Unpacking

Inspect unit before it is used. Occasionally, products are

damaged during shipment. If lter or components are

damaged, return unit to place of purchase for replacement.

Failure to do so could result in serious injury or death.

Manual Air Relief

Outlet

Inlet

21.7"

12.5"

17.9"

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Installation

Equipment Inspection

NOTE: This lter should only be installed by qualied

personnel.

Carefully inspect equipment before installing. Occasionally,

products are damaged in transit. Any damaged lter

components can cause failure and should be replaced

immediately.

1. The lter system should be installed on a level concrete

slab or other rigid base. Select a well drained and vented

area, one that does not ood when it rains. Position the

lter so that the piping connections, and winter drain

are convenient and accessible for operation, service,

maintenance and winterizing.

2. Position lter body such that all operation and safety

labels are visible.

3. Position lter so the lter will drain by gravity.

4. If practical, place pump and lter in the shade to shield it

from continuous, direct heat from the sun.

5. Connect the pool suction plumbing between the

skimmer, pool suction outlet (from the pool) and the

pump.

6. Connect the pump discharge (pump OUTLET) to the lter

INLET.

7. Connect the bottom lter port (lter OUTLET) to the pool

return plumbing lines.

8. Do not locate pump controls over or near lter.

9. Verify water discharge from the manual air relief valve

(MAR) is directed away from electrical devices.

Head Loss ( Ft. water )

0 20 40 60 80 100 120 140 160

Flow (GPM)

TYPICAL HEAD LOSS

Outlet

Inlet

AquaGuard | MasterPro

Initial Startup

WARNING

Before Starting the Pump

1. Use ONLY original components. Non-original clamp

components may fail in use and cause explosive

component separation. Verify that upper and lower lter

bodies are properly secured with the lter body clamp.

Never rely on hand tightening the clamp nut to the clamp

bolt. Using a ¾”socket on a torque wrench, torque clamp

nut to clamp bolt to 150 inch-lbs. (See Figure 1) Verify that

the lter manual air relief body is in the LOCK position,

and no lter components are missing, damaged or not

genuine AquaGuard components. (See Figure 2)

2. Close lter drain.

NOTE: Filter plug requires an O-Ring seal (See Figure 4)

2. Open all system valves to allow water from the pool to the

ltration system and from the lter to return to the pool.

4. OPEN the manual air relief valve. (See Figure 2)

Starting Pump

1. When starting system pump, do not stand over/near lter.

If water leakage appears at lter tank clamp, immediately

turn o all system circulation pumps and all electrical

power. Do not return to the lter until all water leakage

has stopped. Reassemble the clamp system per the

instructions on page 7 in this owner’s manual to stop leak.

2. Return to lter to CLOSE manual air relief valve only when

a steady stream of water (not air or, air and water mix) is

discharged from the manual air relief valve.

Filtering

Filtration starts as soon as ow is steady through the

lter. As the lter removes dirt from the pool water, the

accumulated dirt causes a resistance to ow. As a result, the

gauge pressure will rise and the ow will decrease. When

the pressure rises between 7 - 10 PSI above the starting

pressure, or when the ow decreases below the desired rate,

clean or replace the lter cartridge elements. Once your lter

is running and there is a pressure reading, line up the green

arrow with the current reading. (See Figure 3) When the

pressure rises to or above the red or second arrow, it is time

to clean or replace your lter cartridge elements.

By recording the initial starting pressure (with clean lter

elements) a determination can be made when the lter

cartridge elements should be replaced rather than cleaned.

After the lter elements have been cleaned and reinstalled if

the starting pressure is higher than 6 PSI above the starting

pressure with the new lter cartridge elements, the lter

cartridge elements should be replaced the next time the

gauge arrow reaches the red arrow.

Maintaining Your Filter

WARNING: Product should be

installed/serviced only by a

qualied pool professional.

Filter Disassembly Instructions

1. Turn o all system circulation pumps and all electric

power on the equipment pad.

2. Set all system valves to prevent water ow to the lter.

3. The manual air relief valve must be placed in the OPEN

position. (See Figure 2)

4. Remove lter drain plug (See Figure 4) and drain water

from lter.

5. Using ¾”wrenches or hex sockets, loosen and remove the

clamp nut and the clamp bolt. (See Figure 1)

6. Holding both ends of the lter clamp carefully spread the

clamp ends. Remove the clamp by lifting over the upper

lter body. Do not to drop the clamp during removal,

because the clamp could be damaged. Do not strike the

clamp with metal tools as they can damage the clamp.

7. Lift o upper lter body. Do not use the pressure gauge to

lift the upper lter body.

Filter Disassembly Instructions

1. Remove the top Manifold, which is exposed when the

upper lter body is removed. (See Figure 4)

2. Remove the lter cartridge elements by using slight

rocking motion and lifting up.

3. Clean lter cartridge elements

FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4

Clamp Nut

Clamp Bolt

Manual air relief shown open.

To Open To Close

Time to

Clean

Filter Cartridge

Pressure Reaches

Red Arrow

0 PSI

7-10 PSI

Clean

Pressure

Place Green

Arrow Hear Lower

Body

Drain Plug

w/ O-Ring

Manifold

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Cartridge Cleaning

NOTICE: The pressure gauge is the primary indicator

of lter performance. Maintain the pressure gauge in

good working order. If the gauge is damaged, replace it

immediately.

When to clean the lter

The lter cartridge should normally be removed and cleaned

when the pressure gauge reads 8 - 10 PSI above the start-up

pressure noted below:

Installation date:

Start-up pressure:

Cleaning pressure:

In some pools/spas, accessories such as fountains, waterfalls,

and pool cleaners may be noticeably aected by the normal

decrease in ow as the lter becomes dirty. If so, these

systems may require more frequent cleaning (that is, at a

pressure increase of less than 10 PSI) to operate properly.

NOTICE: When using PHMB (polyhexamethylene

biguanide) based sanitizers, such as Baquacil®, special

care must be taken when cleaning the cartridge.

Cartridges in systems using these sanitizers must be

cleaned more frequently and thoroughly than chlorine

systems. PHMB based sanitizers also require the use

of special PHMB cleaners. Carefully follow the PHMB

sanitizer/cleaner manufacturer’s instructions when

cleaning the lter. Use of any other type of cleansers with

PHMB sanitizers will permanently clog the lter and will

void the lter warranty

NOTICE: Failure to remove all oils and cleaning solution

before soaking cartridge in acid will permanently damage

the lter cartridge.

If the lter has a coating of algae, calcium carbonate (residue

from calcium hypochlorite), iron or other minerals, soak the

cartridge in a solution of one part muriatic acid to twenty

parts water (6  oz per gallon of water) until all bubbling

stops.

WARNING: Wear rubber gloves, protective

clothing and safety goggles when using acid.

Do not add water to acid, as splashing of full

strength acid could result.

Thoroughly rinse the cartridge to remove all acid

solution.

WARNING: When this procedure no longer

adequately cleans the cartridge, discard the cartridge and

replace it with a new one.

Carefully follow the steps in the“Filter Re-Assembly” section

of this manual.

AquaGuard | MasterPro

Filter Re-Assembly

WARNING: This product

should be installed and

serviced only by a qualied

pool professional.

Re-Installing Cartridges

1. Flush and drain any dirt or debris from the bottom of the

lower lter body.

2. Flush any dirt or debris from the upper body and from

around the manual air relief area.

3. Carefully replace the cartridges over the hubs on the

bottom seal plate.

4. Place top manifold securely on top of cartridges, aligning

the return pipe with the port in the manifold.

Clean Seal Ring and Seal Surface

1. Remove lter tank seal

2. With a clean cloth, wipe the lower lter body seal surface

and clean seal of all dirt and debris.

3. With a clean cloth wipe the upper lter

NOTICE: Do not use any petroleum solvents to clean lter

components. Do not lubricate seal.

Body and Clamp Re-Assembly

1. Place the metal reinforced seal on lower lter body. (See

Figure 7) Place upper lter body on metal reinforced

seal and lower lter body in a position which allows all

operation and safety labels to be clearly visible and the

upper lter body to be centered on the lower lter body.

Press down rmly and evenly on the upper lter body to

seat the seal. (See Figure 7)

2. Replace the lter clamp around the upper and lower lter

bodies. Hold the clamp ends to position the clamp on the

lter bodies with the clamp ends adjacent to the safety

and operation labels on the lter bodies. (See Figure 7)

3. Insert clamp bolt through the clamp ends and thread the

clamp nut onto clamp bolt with rounded end of the nut

(See Figure 6) towards the ends of the clamp.

4. Never rely on hand tightening of clamp nut to clamp bolt.

Using a ¾”socket on a torque wrench, torque clamp nut

to clamp bolt to 150 inch-lbs. (See Figure 5)

WARNING: DO NOT HIT OR STRIKE CLAMP WITH HAMMER

OR METAL TOOLS.

5. Start the pump. See startup instructions on page 5.

Vacuuming Pool

Vacuuming can be performed directly into the lter

whenever needed. Clean cartridges after vacuuming, if

required.

Removing the Manual air relief valve

Your Filter comes with a Manual Air Relief Valve (MAR)

preinstalled from the factory.

For Qualied pool professionals only: If MAR valve needs to

be serviced, follow these instructions carefully.

1. Turn o all system circulation pumps and all electric

power on the equipment pad.

2. Set all system valves in a position to prevent water from

owing to the lter.

3. The manual air relief valve must be placed in the OPEN

position. (See Figure 8)

4. Wait until all water leakage has stopped.

5. The air relief valve can be removed by screwing the whole

parts counter clockwise.

Re-Installation Of The Manual Air Relief Valve

1. Check the O-Ring seals, replace as needed.

2. With a clean cloth, wipe upper lter body and O-Ring

groove. Remove all dirt and debris

3. Align the notch in the MAR Flange

4. Press the MAR straight down into the upper lter body.

5. Turn the MAR clockwise until the indicator is aligned with

the LOCK position on the upper lter body.

6. Verify the MAR discharge points away from all electrical

connections.

FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 8

Clamp Nut

Clamp Bolt

To Open

Tighten clamp bolt

and nut using a

torque wrench to

150 inch-lbs. Clamp Nut

Rounded end of nut

Drain

Plug

Lower

Filter

Body

Align

Labels

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Trouble Shooting

Short Cycle Time

Cycle time will vary between installations and dierent areas

of the country. Check the following to remedy this problem:

• New pool / spa installation - Until the water in a new pool

is completely ltered, cycle time will be short due to plaster

dust and construction debris. Clean the cartridge, refer to

the “Cartridge Cleaning”section of this owner’s manual.

• Low chlorine residual - Maintain proper chlorine residual

(consult local pool professional for recommendation.)

• Dirty or plugged lter cartridge - Clean the lter. Refer to

the “Cartridge Cleaning”section of this owner’s manual.

• Excessive air in lter - Vent all air from the lter tank and

check system for suction pipe leaks or low water level. Also,

check and clean air bleed tube.

• Chemical imbalance in water -Check pool chemistry (refer

to Table 1on page 3). Consult local pool professional.

• Algae in system - Apply heavy dose of chlorine or

algaecide as recommended by the pool manufacturer and/

or local professional.

• Cartridge is at the end of its life - When cleaning

procedure no longer adequately cleans the cartridge,

replace the cartridge.

Low Flow / High Pressure

Resistance in or after the lter will reduce the ow and

increase the pressure inside the lter. Check the following

to remedy this problem:

• Dirty or plugged lter cartridge - Thoroughly clean the

lter. Refer to the“Cartridge Cleaning”section of this

owner’s manual.

• Piping is blocked downstream from the lter - Remove

the obstruction.

• Return valve is not fully open - Fully open return valve

• Piping is too small - Use larger pipe, consult manufacturer.

• Filter is undersized / pump is oversized - Use a lter with

higher square footage or use a smaller HP pump. Consult a

customer service representative for sizing information.

Low Flow / Low Pressure

Resistance before the lter will reduce the ow and pressure

inside the lter. Check the following to remedy this problem:

• Skimmer basket(s) clogged - Clean the skimmer basket(s).

• Pump plugged - Clean the suction trap in the pump.

• Drain and skimmer valves are not fully open - Fully open

the drain and skimmer valves

• Piping is blocked upstream from the lter: Remove the

obstruction.

Plugged Cartridge

Over time, the lter media will become clogged and will

not perform properly. If the cartridge cannot be cleaned,

replace it. If the cartridge needs replacement often, check

the following:

• Insucient cleaning - Refer to the“Cartridge Cleaning”

section of this owner’s manual.

• Excessive air in lter - Vent all air from the lter tank and

check system for suction pipe leaks. Also, check and clean

air bleed tube.

• Low chlorine residual - Maintain proper residual. Consult

local pool professional.

• Chemical imbalance in water - Check pool chemistry (refer

to Table 1 on page 3). Consult local pool professional.

• Algae in system - Apply heavy dose of chlorine or

algaecide as recommended by the pool manufacturer and/

or local professional.

• High iron water content - Consult local pool professional.

• Improper use of powdered chlorine tablets containing

binders - Consult local pool professional.

• Cleaning with incorrect chemicals when using PHMB

sanitizers - Replace the lter cartridge. Only use cleaners

specically made for PHMB sanitizers.

Water Not Clear

A number of factors can aect water clarity. Check the

following to remedy this problem:

• Chemical imbalance in water - Check pool chemistry (refer

to Table 1 on page 3). Consult local pool professional.

• Low chlorine residual - Maintain proper chlorine residual

(consult local pool professional for recommendation).

• Damaged lter cartridge - If cartridge is torn or punctured,

replace it.

• High iron water content - Consult local pool professional.

• Improper use of powdered chlorine tablets containing

binders - Consult local pool professional.

• Algae in system - Apply heavy dose of chlorine or

algaecide as recommended by the manufacturer or local

professional.

Automatic Pool Cleaner Stops Working

Pool cleaners may be noticeably aected by the normal

decrease in ow as the lter becomes clogged. If the lter

stops working, thoroughly clean the cartridge. Refer o the

“Cartridge Cleaning”section of this owner’s manual. If the

pool cleaner performs better after the lter is cleaned, clean

the lter more often than recommended. Note: pressure

increase from start-up may be less than 8 - 10 PSI.

AquaGuard | MasterPro

System Inspection

The pool circulation system should be frequently inspected

for debris and signs of leaks.

WARNING: Any time the system is opened, air must be

bled from the lter using the air relief valve. Air trapped

in the system can cause an explosion.

1. Ensure pump is OFF. Turn o any automatic controls

and lock out/tag out switches and/or circuit breakers to

ensure the system cannot inadvertently turn on.

WARNING: remove power from system. Disconnect,

lock out/tag power source before attempting to

install, service, relocate or perform any maintenance.

2. Close system isolation valves, if installed.

3. Remove debris from the pool skimmer basket.

4. Open the air relief valve to release pressure in the system.

5. Check system for signs of leaks. If found, consult the

owner’s manual of the leaking equipment.

6. Remove pump trap cover and basket and remove debris

according to the pump owner’s manual.

7. Replace the pump basket and trap cover according to the

pump owner’s manual.

8. Open system isolation valves, if installed.

9. With the air relief valve open, stand clear of the lter and

start the pump.

10. Once a steady stream of water ows from the air relief

valve, close the valve.

NOTICE: Do not over tighten valve. If the valve fails

to seal, turn the pump o, remove the top assembly

and inspect the valve O-Ring. Reset or replace if

necessary.

11. When the system has returned to normal operation,

check the lter operating pressure. If the lter pressure is

8 - 10 PSI above the start-up pressure, the lter needs to

be cleaned. Refer to the “Cartridge Cleaning” section of

this owner’s manual.

Winterizing

Protect the lter from freezing. If possible, take the system

indoors for storage.

1. Turn OFF pump (including automatic controls, lock out/

tag out switches and/or circuit breakers). Ensure system

cannot turn on.

WARNING: Verify power is removed from the system.

Disconnect, lock out/tag power source before

attempting to install, service, relocate or perform any

maintenance.

2. Clean the lter. Refer to the“Cartridge Cleaning”section of

this owner’s manual.

3. Remove the lter cartridge and store in a warm, dry area.

Protect the cartridge from sunlight.

4. Cover the lter with plastic or a tarp to prevent water from

entering the assembly and freezing.

NOTICE: Failure to follow the above steps could cause

the lter assembly to expand and crack. This will void

the warranty.

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MasterPro Parts Listing Models: MP425, MP525

No. Part Number Description Req’d Qty

1 AGX60033-01 Pressure Gauge 1

2 AGX60033-02 Manual Air Relief Assembly 1

3a AGX60034-03 Upper Filter Body for MP425 1

3b AGX60033-03 Upper Filter Body for MP525 1

4 AGX60033-04 Clamp System

Includes Clamp, Clamp Nut and Bolt,

Hang Tag, Metal Reinforced Seal, and

Labels)

5 AGX60033-05 O-Ring 1

6 AGX60033-06 Air Relief Filter 1

7 AGX60033-07 Top Manifold 1

8a AGX60034-08 Cartridge Element for MP425 4

8b AGX60033-08 Cartridge Element for MP525 4

9 AGX60033-09 O-Ring 1

10 AGX60033-010 Adapter 1

11a AGX60034-011 Outlet Pipe for MP425 1

11b AGX60033-011 Outlet Pipe for MP525 1

12 AGX60033-012 Inlet Elbow - Short 1

13 AGX60033-013 Inlet Elbow- Long 1

14 AGX60033-014 Bottom Seal Plate 1

15 AGX60033-015 Lower Filter Body 1

16 AGX60033-016 1½" Drain Plug w/ O-Ring 1

17 AGX60033-018 O-Ring 2

18 AGX60033-019 Bulkhead Fitting 2

19a AGX60034-020 Union Connection Kit (60mm) 2

19b AGX60033-020 Union Connection Kit (63mm) 2

15 17

11 a

19 a

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