ARROWES eSTOP Istruzioni per l'installazione e il funzionamento
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale Q 4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 1
eSTOP™
Operation & Service Manual
Version: 6.3 NZ
Dated: 03-08-20
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 2
Manufactured by:
ARROW EMERGENCY SYSTEMS (ArrowES)
17 Bailey Court
Brendale, Queensland 4500
PH: (07) 3881 3302
FAX: (07) 3881 3324
Email:
u
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 3
Contents
eSTOP™ System Components Diagram ............................................................................................................. 4
Safety Considerations ........................................................................................................................................ 6
eSTOP™ System Specifications ........................................................................................................................... 7
Labels ................................................................................................................................................................. 9
Key Features ...................................................................................................................................................... 9
Unit Assembly/On-site Setup ........................................................................................................................... 10
Target Board Assembly .................................................................................................................................... 11
Operational Procedures ................................................................................................................................... 12
eSTOP™ Lantern Unit ................................................................................................................................... 12
Hand Remote Controller – HRC ................................................................................................................... 13
LED indicators .......................................................................................................................................... 13
Modes of Operations ............................................................................................................................... 13
Operational Steps .................................................................................................................................... 14
Flashing Yellow Operations ..................................................................................................................... 15
Pairing the eSTOP™ Handheld Remote Controller (HRC) to lantern units ...................................................... 15
User manual – eSTOP DVR camera system ..................................................................................................... 17
Batteries - Care, Safe Handling and Charging ................................................................................................... 21
Maintenance of the eSTOP™ ............................................................................................................................ 23
Troubleshooting .............................................................................................................................................. 23
Repairs & Servicing .......................................................................................................................................... 24
Safe Transportation of the eSTOP™ ................................................................................................................. 24
Material Life ..................................................................................................................................................... 24
Warranty .......................................................................................................................................................... 24
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale Q 4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 4
eSTOP™ System Components Diagram
eSTOP™ Lantern Unit
Red light indicator
Lantern
Power switch
Battery supply power cable
Removable battery pack
Battery secure latch (both sides)
Battery pack holder
Locking screw
Centre column
Adjustable locking column
Locking pin
Legs
Figure 1
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale Q 4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 5
Lantern battery pack and charger
eSTOP™ Handheld Remote Controller (HRC)
Equipment Contents
1. 2 eSTOP™ lantern units
2. 2 tripod legs + battery holder
3. 2 lantern battery packs
4. 2 hand remote control
5. 2 USB charging cable
6. 1 double USB charge socket
7. 2 battery charger and power socket
8. Carry case
9. User and Service & Operation Manuals
10. 2 target boards (Applicable model only)
Battery
Battery charger
Charging indicator
Push/Pull latching
connector
Carr
y
Case
Dual Port Wall Charger
HRC
Mini USB cable
Gen 2 connectors
AES-C4 USB cable
Note: Gen 2 connectors are only applicable to product
released from 1
st
Jul
y
2019
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 6
Safety Considerations
The eSTOP™ has been developed as a response to a need for safer working conditions for Traffic Controllers
on job sites. It is designed to remove Traffic Controllers from the hazard zones, but still allowing the Traffic
Controllers to manage traffic movement within the worksite from a safe distance. In order to reduce the
risk to road workers, traffic controllers and road users, the unit must at all times be operated effectively
and consistently by authorized and trained operators.
The eSTOP™ must be operated in accordance with all safety, operation and service instructions contained
in the manufacturer's operation and service manual. It is recommended that all operators read and
understand the manual before operating the eSTOP™. Operators must understand and comply with the
manufacturer's instructions as printed in the manual accompanying each eSTOP™ in conjunction with the
respective Company’s (User’s) Safe Work Method Statement.
The eSTOP™ should only be operated by a designated, competent operator within the scope of on-site
operation parameters (such as the Company’s Safe Work Method Statement).
The eSTOP™ shall be installed in a suitable location clear of obstructions. An appropriate risk assessment
shall be conducted to ensure the safe and suitable use of the eSTOP™. Examples of factors to consider
when assessing suitable location are: a safe distance from the traffic path, so that wide loads or turning
vehicles will not impact the unit, length of worksite, volume of traffic and topography. The eSTOP™ should
be installed on a stable surface.
The unit including the lanterns (red, yellow and green), yellow light indicator and battery box shall be kept
clean. The equipment shall be handled with care.
The eSTOP™ batteries (both for the hand remote control and the lanterns) shall be fully charged before
operating the unit.
The eSTOP™ has been designed in accordance to DTMR’s (Department of Transport and Main Roads)
specifications, MUTCD guidelines and the MRTS254 (using approved lantern heads compliant to AS/NZS
2144), ArrowES ISO quality system and ACMA approved. The eSTOP™ has been approved for use by DTMR.
The application of the eSTOP™ shall be in accordance to these guidelines/standards as well as the respective
company’s worksite risk assessment and Safe Work Method Statements.
It should be noted: the eSTOP is a remote control MANUAL operated system, designed to remove Traffic
Controllers from LIVE traffic. The maximum distance from the HRC and therefor the Traffic Controller to
the lantern heads is 400m. However, the site distance which the eSTOP can be deployed varies from site
to site and must be deployed in accordance to the worksite risk assessment and therefore must be set up
in accordance to the respective site Traffic Management Plans.
Any modifications made to the eSTOP™ (unless by or approved by ArrowES) could compromise the function
of the eSTOP™ and therefore the safe application of the units and voids the warranty of the eSTOP™.
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 7
eSTOP™ System Specifications
eSTOP™ Unit
Operating life of cluster: 100,000 hours
View angel of cluster: 12⁰
Lantern IP rating: IP45
LED Optics IP rating: IP65
Voltage: 12v
Operating amperage: 1.2 A
Battery (rechargeable) 21 A/H Lithium Iron phosphate
Operating Hours (80% DoD) ~16 Hours
Charging time: 4-5 Hours
Operating Temperature Range: -20 to 90⁰ Celsius
Lantern Compliancy AS2144
Hand Remote Controller (HRC)
RF operating frequency: 2.4GHz
Configuration: Single unit or dual unit control
IP rating: IP65
Battery (rechargeable): 3 A/H Lithium Polymer
Operating Hours (50% DoD) ~15 Hours
Charging time: 4-6 Hours
Operating Current: (Transmitting) 120mA
Sleeping Current: 1mA
Operating Temperature Range: -20 to 85⁰ Celsius
Overall Device
Total mass per device (incl. batt, Target Board): 24kg (allocated to 3 components)
Top lantern weight (max lifting weight): 14kg
Tripod leg footprint radius: 0.80m
Wind loading – no sandbag base: ~40km/h
Wind loading – 3 sandbag/leg ~50kg: ~100km/h
Dimensions
Maximum working height: 2900 cm
Minimum working height: 2600 cm
Dimensions when stored: 1710 mm x 480mm x 370mm
Base width, fully extended: 1600 mm diameter
Lantern height: 770 mm
Lantern width: 270 mm
Lantern depth: 170 mm
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 8
Battery Specifications
eSTOP™ Unit
Battery Type: LiFePO4
Voltage: 12V
Full Capacity: 21 A/H
Max Traffic light power consumption: 1.02 A
Depth of Discharge: 80%
Operation time: ~16.5 hours at 80% DoD
Low battery warning: ~15.5 hours of operation
Life cycle: >800 at 80% DoD
IP Rating: IP54
Note: Battery cuts off after ~16.5 hours at 80% DoD of full capacity.
Low battery warning begins 1 hour before battery cut-off time.
Charger
Input: AC100-240V
50/60Hz Max. 1.6A
Output: DC 14.4V Max. 4.0A
Charge rate: ~3A
Battery Charging Time: 4-5hours from low battery
Hand Remote Controller (HRC)
Battery Type: LiPo
Voltage: 3.7V
Full Capacity: 3 A/H
HRC power consumption: 100mA
Depth of Discharge: 50%
Operation time: ~15 hours at 50% DoD
Low battery warning: ~14 hours of operation
Life cycle: >800 at 50% DoD
Note: Battery cuts off after ~15 hours at 50% DoD of full capacity.
Low battery warning begins 1 hour before battery cut-off
time.
Charger
Input: AC110-240V
50/60Hz Max. 0.35A
Output: DC 5V Max. 2.0A
Charge rate: ~0.6A
Battery Charging Time: 4-6 hours from low battery
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale Q 4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 9
Labels
Key Features
The eSTOP™ is the first Electronic Single Traffic Operator Portable system of its kind. Designed to remove
the Traffic Controllers from the hazard zone, the key features of the eSTOP™ system are:
• Traffic Controllers operate from a safe distance (up to 400m with option to increase distance from
HRC and lantern head)
• Can be implemented anywhere a stop/slow baton would normally be used
• Can be operated with one controller (paired and where there is clear line of sight) whilst the
other takes a break or is on rotation as the HRC can control 2 eSTOP™ units or independently
with two controllers
• Fail safe features - ensure no two green lights can be on at the same time (in paired conditions),
low battery, tilt and lantern fault warnings
• Environmentally robust, light weight, three piece assembly, adjustable height (2.5m – 2.8m)
• Small Hand Remote Control (IP65)
• Hand Remote Control mimics traffic lantern states in real time
• Wind load up to 100km/hr when used as per manufacturer’s guidance
Hand control
identification
number is
located at
the back
base as
shown
here
eSTOP™ identification
number is located at
the base of the
lantern as shown here
NZ eSTOP™ Operations & Service
Arrow Emergency Systems | 17 Bailey Court Brendale
Q
4500 | P: (07) 3881 3302 | www.arrowes.com.au Page | 10
Unit Assembly/On-site Setup
A B C D
Pull spring pin to release
leg
Extend legs out by pushing
towards the ground Place legs onto a flat surface and
align adjustable locking column
with pin holes to for uneven
surface. (red circle)
Slide pole up and down to
adjust height then release
pin to lock in place
E F G H
Use two hands to
lift traffic lantern
onto base
Slide lantern into the center
locking column
Secure with locking screw to
stop lantern from rotating
Insert battery pack into battery
holder
I K L
Lock latches to secure
battery box
Connect power cable.
Connector latches
once pushed in place.
Switch on lantern Unit is ready to operate
with Hand Remote Control
IMPORTANT: ensure eSTOP™ is stable and is weighted down with sandbags prior to operation. One sand bag
per tripod leg is required.
Indice
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