Assa Abloy Sargent 8200 Series Manuale utente

A8131F 08/19

Installation Instructions

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

BHL Trim

For Mortise Locks

8200 Series

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

TOC Table of Contents

1 Tools Required ..................................................................2

2 Package Contents ...............................................................3

3 Lock Handing....................................................................3

4 Change Lock Function ...........................................................4

5 Rose Handing ...................................................................6

6 Door Preparation................................................................6

7 BHL Trim Installation ............................................................8

8 Installation ......................................................................9

a Install Adapter Clutch............................................................9

b Verify Bushing Is Tight ...........................................................9

c Install Outside Trim ..............................................................9

d Install Inside Rose/Adapter Plate ............................................... 10

e Install Inside BHL Rose Assembly............................................... 10

f Install Inside Lever Assembly................................................... 10

9 Outside Lever Rehanding (Optional)........................................... 11

a Assemble Outside Adapter Plate and Rose ..................................... 11

b Install Outside Lever Assembly................................................. 11

Attention Installer

Please read these instructions carefully to prevent missing important steps.

Notes

• Improper installation may result in damage to lock and void factory warranty.

• Other product brand names may be trademarks or registered trademarks of their respective owners

and are mentioned for reference only.

1 Tools Required

• Phillips Screwdriver (# 2)

• Torx Tamper Resistant Driver (T-20)

• Torx Tamper Resistant Driver (T-10)

• Hex Key Driver 5/64"

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

2 Package Contents

RH/RHR = 82-5591

LH/LHR = 82-5594

Outside Lever Assembly (1-3/4” Door)

82-5621

Rose Packet

82-5618

BHL Screw Packet

(1-3/4” Door)

Inside

Outside

82-5597

Inside Lever Assembly

Figure1

3 Lock Handing

NOTE:

Red surface of locking piece must face Secure side of door.

To rotate locking piece:

1. Position lockbody with red surface of locking piece visible.

2. Insert blade type screwdriver into locking piece slot to

rotate locking piece.

3. Push locking piece toward back of lockbody and rotate

180° until RED surface shows on opposite side.

Red color indicates locked

side of door or hold back

side (91 and 92 functions)

Locking

piece slot

Figure2

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

3 Lock Handing (cont.)

For 04, 06, 13 and 31 Functions:

A. Remove green catch screw.

B. Rotate hub to 45° position.

C. Rotate locking piece for required hand.

D. Face red surface to locked side of door.

E. Rotate hub to original 45° position (as shown on lockcase).

F. Reinstall green catch screw.

NOTE:

• Beveled surface of latch must face strike.

• Deadlatch is self adjusting.

To change hand of latch:

1. insert screwdriver blade into the spade

shaped slot.

2. Rotate screwdriver 90° to push latch

out until back of latch

clears lock front. Rotate latch 180°.

Latch will re-enter lockbody.

NOTE:

Latch cannot be unscrewed.

4 Change Lock Function

How to change function of lock:

• Green catch screw must be located in following three (3)

locations as designated on lock case to create desired function:

1. 05, 37 & 38 functions

2. 04, 06, 13 & 31 functions

3. 36 function

NOTE:

When moving green catch screw to 04, 06, 13 & 31 functions,

hub position must be at 45° as shown on lockcase (Figure6).

Spade Shaped Slot

Figure3

Inside

Outside

Right Hand

Reverse

Bevel

Left Hand

Reverse

Bevel Outside

Door Hands Determined From Outside

Figure4

Latch

Lock Front

Figure5

Green Catch Screw

Figure6

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

3 Lock Handing (cont.)

For 04, 06, 13 and 31 Functions:

A. Remove green catch screw.

B. Rotate hub to 45° position.

C. Rotate locking piece for required hand.

D. Face red surface to locked side of door.

E. Rotate hub to original 45° position (as shown on lockcase).

F. Reinstall green catch screw.

NOTE:

• Beveled surface of latch must face strike.

• Deadlatch is self adjusting.

To change hand of latch:

1. insert screwdriver blade into the spade

shaped slot.

2. Rotate screwdriver 90° to push latch

out until back of latch

clears lock front. Rotate latch 180°.

Latch will re-enter lockbody.

NOTE:

Spade Shaped Slot

Figure3

44 Change Lock Function (cont.)

Items needed to create each of the following functions:

Function Outside

Lever

Inside

Lever

Trim One

Side Kit

Outside

Cylinder

Inside

Cylinder

Thumb

turn

04 (F07) -

Store Room

Closet Lock

X X X

05 (F04) -

Office or Entry Lock X X X X**

06 - Store room or

Service Lock XXX

13 (D31) -

Communicating or

Exit Lock

X X

31 - Utility Lock XXX

36 - Closet Lock X X X

37 (F05) -

Classroom Lock X X X

38 (F32) -

Classroom Security

Intruder Latchbolt

Lock

X X X X

#41 Cylinder is standard for both single & double cylinder functions for 1-3/4” thick door.

** 130 KB thumb turn is used with rose trim only. Escutcheon trims requiring thumb turns must be

preassembled at factory.

NOTE:

Trim-one-side functions always require an inside trim assembly which can be used on the inside or

outside of the door (to order Trim one-side kit (for all trim except PT or FE) order part # 82-4611.

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

5 Rose Handing

Review following figures that illustrate left and right roses. (Figure7)

Figure7

RH/RHR Outside or

LH/LHR Inside

LH/LHR Outside or

RH/RHR Inside

Install button head screw into each rose. Use a 5/64”hex key to tighten screw firmly to rose. (Figure8)

Figure8

LH/LHR Outside or

RH/RHR Inside

Security Rose BHL

01-9641

Button Head Screw 6-32 X 7/16 LG

RH/RHR Outside or

LH/LHR Inside

6 Door Preparation

Important:

Be sure to hand the lockbody before installing.

1. Insert mortise lock into door and fully tighten 1” lock mounting

with two (2) wood screws and two (2) machine screws. (Figure9)

2. Turn-piece functions only:

• Insert turn-piece door marker spindle into

lockbody on inside of door.

NOTE:

Use blade side of door marker spindle. (Figure10)

3. Turn-piece functions only:

• Slide turn-piece door marker over spindle.

Figure9

Blade Side

Figure10

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

6 Door Preparation

Important:

Be sure to hand the lockbody before installing.

1. Insert mortise lock into door and fully tighten 1” lock mounting

with two (2) wood screws and two (2) machine screws. (Figure9)

2. Turn-piece functions only:

• Insert turn-piece door marker spindle into

lockbody on inside of door.

NOTE:

Use blade side of door marker spindle. (Figure10)

3. Turn-piece functions only:

• Slide turn-piece door marker over spindle.

Figure9

Blade Side

Figure10

6 Door Preparation (cont.)

4. Turn-piece functions only:

• Mark three holes for turn-piece. (Figure11)

5. Coin-turn functions only:

• Insert turn-piece marker spindle into lockbody

on outside of door.

NOTE:

Use blade side of door marker spindle. (Figure10)

6. Coin-turn functions only:

• Slide turn-piece door marker template over spindle.

7. Coin-turn functions only:

• Mark two holes for coin-turn. (Figure12)

8. Remove lockbody from door.

9. Turn-piece functions only:

• Drill one middle hole (.290”) And two outer holes (3/8”) halfway

through door. (Figure13)

10. Coin-turn functions only: drill two holes (1/8”) halfway through door. (Figure14)

Turn-Piece Door

Marker Template

Inside of Door

Figure11

Turn-Piece Door

Marker Template

Outside of Door

Figure12

Ø.290" Ø3/8"

Ø3/8"

Figure13

Ø1/8"

Figure14

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

6 Door Preparation (cont.)

11. Turn-piece functions only: install turn-piece thru-bolt plate using truss head screw. (Leave screw

slightly loose.) (Figure15)

12. Insert mortise lockbody into door and loosely tighten 1” lock

mounting combination screws.

NOTE:

Make sure lock is unlocked. (Figure16)

7 BHL Trim Installation

1. Install strike using 3/4” strike mounting screws.

NOTE:

Strike must be oriented with strike lip towards pull side of door. (Figure 10)

2. Cylinder functions only:

• Slide cylinder(s) through spring, spacer and collar, threading into lockbody until cylinder face is

flush with collar. (Figure 11)

Figure17 Figure18

Strike Lip

NOTE:

Pull key slightly out of cylinder to help thread into lockbody.

NOTE:

Cylinder must be oriented correctly. (Figure 12)

3. Cylinder functions only:

• Tighten cylinder set screw. (Figure 13)

4. Fully tighten lock mounting screws.

Thru-bolt Plate

Figure15 Figure16

Unlocked

Locked

Correct Incorrect

NOTE:

Key and cylinder must

be rotated as shown

Figure19 Figure20

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

6 Door Preparation (cont.)

11. Turn-piece functions only: install turn-piece thru-bolt plate using truss head screw. (Leave screw

slightly loose.) (Figure15)

12. Insert mortise lockbody into door and loosely tighten 1” lock

mounting combination screws.

NOTE:

Make sure lock is unlocked. (Figure16)

7 BHL Trim Installation

1. Install strike using 3/4” strike mounting screws.

NOTE:

Strike must be oriented with strike lip towards pull side of door. (Figure 10)

2. Cylinder functions only:

• Slide cylinder(s) through spring, spacer and collar, threading into lockbody until cylinder face is

flush with collar. (Figure 11)

Figure17 Figure18

Strike Lip

NOTE:

Pull key slightly out of cylinder to help thread into lockbody.

NOTE:

Cylinder must be oriented correctly. (Figure 12)

3. Cylinder functions only:

• Tighten cylinder set screw. (Figure 13)

4. Fully tighten lock mounting screws.

Thru-bolt Plate

Figure15 Figure16

Unlocked

Locked

Correct Incorrect

NOTE:

Key and cylinder must

be rotated as shown

Figure19 Figure20

8 Installation

a Install Adapter Clutch

Install adapter clutch into

mortise lock hub. (Figure21)

Note

Adapter clutch is oriented toward

latchbolt as shown.

b Verify Bushing Is Tight

• Insert spindle into bushing; ensure that spindle is inserted no more than ¾” deep.

• Use spindle to rotate bushing clockwise into outside lever hole.

• Fully tighten bushing, then unthread bushing just enough to allow spindle to be inserted into lever,

keeping bushing as tight as possible.

• Once assembled, spindle orientation should be as shown. (Figure23)

Figure22

Bushing

(Outside)

Rose/Adapter Plate Assembly

Align rose screw with gap in spring cartridge

Outside Lever Assembly

81-0790 Spindle

Apply grease to

these surfaces

c Install Outside Trim

Figure23

LHR Outside Shown

Make sure spindle seats into clutch

adapter, then proceed to step 4dto

retain Outside Trim on door.

81-0794

Adapter Clutch

Hinge Side

Figure21

BHL Trim

Installation Instructions

8200 Series

A8131F 08/19

in part without the express written permission ofSARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

8 Installation (cont.)

d Install Inside Rose/Adapter Plate

Install inside adapter plate assembly using two

(2) machine screws. (Figure24)

e Install Inside BHL Rose Assembly

Attach inside rose assembly to inside adapter plate using four (4) security Torx screws. Tighten screws

evenly. (Figure25)

Figure25

IMPORTANT

Screw oriented towards latch Security Torx Screws

LHR Inside Shown

f Install Inside Lever Assembly

• Install inside spindle. (Figure26)

• Install inside BHL lever assembly to

inside adapter plate assembly using

security Torx set screw.

IMPORTANT

• Line up rose screw with gap

on spring cartridge.

• Make sure machined end of

spindle seats into clutch adapter

before assembling lever onto rose. (Figure26)

Notes

Inside of LHR shown.

Figure24

01-1495

Machine Screw #8-32x5/8

Inside Adapter

Plate Assembly

LHR Inside Shown

Figure26

Gap

Spindle

Security

Torx Set

Screw

Machined End

Rose Screw

Note position and

orientation of spindle.

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