Atlantic Boilers Multi-Elec Compacte Series Manuale utente

Multi-Elec

COMPACTE BOILER

TECHNICAL MANUAL

ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com

FOR TECHNICAL HELP/ADVICE Call 0161 621 5960

or email [email protected]

FOR FULL PRODUCT RANGE & LITERATURE

Visit www.atlanticboilers.com

03/2013 CODE: 560956

CE Directive 2006/95/CEE British Standard EN 60335-1 (C 73800)

CONTENTS

1) INTRODUCTION

1.1) Description 3

1.2) Dimensions &connections 4

2) INSTALLATION

2.1) Procedure 5

2.2) Arrangement 5

2.3) Essential accessories 6

2.4) Precautions 7

2.5) Boiler room arrangements 7

2.6) Commissioning 7

3) ELECTRICAL ARRANGEMENTS

3.1) Control panel arrangement 8

3.2) Control circuitry 9

3.3) Electrical power circuitry 10

3.4) Fuse and overload protection 11-12

3.5) Operation of the digital controller 13

3.6) Alarm signals 14

4) DELIVERY and OFF-LOADING 14

5) MAINTENANCE 15

6) GUARANTEE 16

7) IDENTIFICATION OF SPARE PARTS 17

8) FAULT DETECTION 17

1) INTRODUCTION

1.1) Description

The COMPACTE electric boiler is suitable for avariety of types of space heating and indirect

domestic hot water –covering sealed circuits from 0.5BARS to 7.0BARS working pressure.

The COMPACTE electric boiler always requires earthing, under protection index IP21/1K 08.

The COMPACTE electric boiler is designed and manufactured according to the following :-

EN Decree 95-1081 –control of boiler materials and electrical supply voltage used in

order to conserve the safety of persons and animals which might be in the vicinity

European Directive 2006/95/CEE covering low voltage system application

BS EN 60335-1 class C73800, part 1, general rules

1.2) Dimensions and connections

The COMPACTE electric boiler range covers from 36kW to 72kW and is complete with pre-

wired electrical controls. Generally, it requires an unvented circuit containing clean water

and without inhibitor or other water treatment. The main boiler body is manufactured from

S235JR 10025-2:2004 quality carbon steel without internal coating.

Data for 36kW to 72kW models

Water content –70l Maximum working pressure –4BARS Test pressure –6BARS

Dry weight –110kgs Maximum working temperature –99degC Limit temperature –110degC

Maximum water flow rate–3.0l/sec Pressure drop–4kPA Minimum water flow rate-0.8l/sec

Glass wool thermal insulation –50mm thick

Model

Maximum

Output

Amps

per

phase

Weight

Footprint

Depth mm

Width mm

Height

120

400 x 600

690

500

1240

122

400 x 600

690

500

1240

124

400 x 600

690

500

1240

124

126

400 x 600

690

500

1240

Access mm: One side: 500 Other side: 100 Front: 1000 Rear: 500 Height: 1240 +700

Access to remove immersion

heater elements

2) INSTALLATION

2.1) Procedure

*Position the boiler squarely on the prepared base

*Fit the correct accessories to the boiler connections

*Connect the boiler to the pipework system

*Connect the boiler to the isolated electrical supply

*Fill the boiler with fresh, clean water

*Check that the immersion heaters are electrically isolated from the

boiler. If the isolation is less than 2mega-ohms, the bridge must be

found and rectified.

*Check the operation of the main control panel isolator, and of the

overloads serving the immersion heaters

*Check the operation and the correct direction of rotation of the

circulating pump

*Check, with the circulation pump stopped, that the water flow switch

over-rides the immersion heaters through their relays and also brings

on the relevant alarm light

*Check the setting and operation of the immersion heater step controls

*Switch off the immersion heaters using the main control panel isolator

*Check that all the cartridge fuses are sound

*Double check that all the immersion heaters receive the common

voltage. Repeat the check after several hours run. Any defect in

voltage can destroy the heaters and invalidate the guarantee.

2.2) Basic heating arrangement

Auto top-up system

Radiators

Expansion

vessel

Pressure &

temperature

relief valve

3 port valve

Auto air

vent

Pump

Non return

valve

Pressure relief

valve

Isolating

ball valve

Fill Loop

2.3) Essential accessories

The following items are required :-

A. One 4-bar safety valve and one 7bar temperature and pressure relief valve

B. One shunt pump

–protected by overloads (0.37A to 1.4A adjustable) and run +fault lamps

C. One water flow switch

-Recommended water flow settings in litres per second

Pipeline sizes 32mm 40mm 50mm 65mm

Minimum range 0.35-0.47 0.53-0.72 0.61-0.83 1.0-1.4

Maximum setting 1.0 1.6 1.9 3.2

D. One automatic air vent with isolating valve

E. One drain ball valve

2.4) Precautions

The Multi-elec Compacte requires an installation conforming to

89.336/EEC Directive (electromagnetic compatibility)

73/23/EEC Directive (low voltage)

92/42/EEC Directive (performance)

2.5) Boiler room arrangements

The Multi-elec Compacte must be installed

In an adequately-ventilated boiler room with ambient temperature below 30degC

And relative humidity maintained between 30% and 80% and where condensation

does not occur

In anon-corrosive atmosphere

In anon-explosive atmosphere

Where there is good access to the boiler position for installation and maintenance

Where there is good access for delivery, off-loading and positioning

Using similar materials in the pipework, and avoiding materials leading to electrolytic

action and system deterioration

The Multi-elec Compacte is not suitable for external installation

2.6) Commissioning

The boiler must be completely full of water before the heating elements are switched

on. To ensure 100% filling, manual and automatic vents must be in effective positions

where complete air clearance can be guaranteed.

The boiler can be filled with water by connecting afill hose to the boiler drain valve

and partly opening the valve.

The boiler safety valve can also be used firstly to vent the boiler at filling and,

secondly, ensuring the blow-down facility of the valve is clear in case of use.

Commissioning is recommended by Atlantic 2000 or an authorised engineer for

Atlantic equipment.

3) ELECTRICAL ARRANGEMENTS

3.1) Control panel arrangement

Photograph of control panel with identification of components

External Controls

3.3) Electrical power circuitry

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