Atlas Copco C9C Compact Manuale utente

Unity Bulk Feeder

C9C Compact

Issue 1

Original instructions for operation and

maintenance of compact bulk rivet

feeder. Patents granted and pending.

Intellectual property of

Atlas Copco Industrial Assembly Solutions

part of Atlas Copco Group.

No part of this publication may be reproduced,

distributed, or transmitted without the express

written permission of the publisher, except in the

case of work instruction documents.

Page 3

Unity Bulk Feeder C9C Compact, Issue 1

Contents

1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. 1 Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. 3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. 4 Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. 5 Intended Use of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1. 6 Retention of Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1. 7 Warnings, Cautions and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. 1 BASE Model - Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. 1 Bulkhead Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. 2 Base Model Cover and Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. 3 Hopper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4. 4 Vibrating Bowl and Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. 5 Standard Escapement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4. 6 Vibration Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4. 7 Standard Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4. 8 Main Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4. 9 The Vibrating Unit Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4. 10 Main Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4. 11 Manifold and Solenoid Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4. 12 Main Blow In-line Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. 13 Main Blow and T-Tube Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4. 14 Continuous Bleed and Blow Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5. 1 T-Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5. 2 T-Tube Dressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5. 3 Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Page 4

Unity Bulk Feeder C9C Compact, Issue 1

Contents

5. 4 Ethernet Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5. 5 Programmable PLC Node Address Setup . . . . . . . . . . . . . . . . . . . . . . . . . 28

5. 6 System Pre-Startup Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6. 1 Vibration Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7. 1 Opening the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7. 2 Side Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7. 3 Top Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7. 4 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7. 5 Linear Track/Escapement Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7. 6 Removing a Rivet That Fails Rivet Length Check. . . . . . . . . . . . . . . . . . . . . 35

8 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8. 1 Cleaning Inside the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8. 2 T-Tube Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9. 1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9. 2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10 User Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Page 5

Unity Bulk Feeder C9C Compact, Issue 1

1 Equipment

1. 1 Types

This book contains original instructions for following part numbers:

4222628193 Compact Bulk Rivet Feeder, Standard Model,

5mm rivet, 24V

Patents granted and pending.

Whilst every eort is made to ensure all information is correct, Atlas Copco IAS cannot be held

liable for misprints or inaccuracies.

Atlas Copco IAS reserves the right to change the specications of any product to improve its

function without prior notice.

Atlas Copco IAS UK Limited

Second Avenue, Deeside Industrial Park, Flintshire CH5 2NX, UK

atlascopco.com

Atlas Copco IAS

Declaration of Incorporation

On behalf of Manufacturer

Atlas Copco IAS UK Limited, Parkway One, Flintshire, CH5 2NS, United Kingdom

Authorised Representative

Thomas Schaumann, Vice President R&D IAS

Atlas Copco IAS Division, Gewerbestrasse 52, Bretten-Goelshausen, 75015, Germany

Declares by signing below that the product described

Product name C9C Compact Bulk Rivet Feeder

Product number 4222628193

The following essential requirements of 2006/42/EC have been applied and fullled and the

relevant technical documentation is compiled in accordance with part B of Annex VII:

1.1.2, 1.1.3, 1.1.5,

1.2.1, 1.2.3, 1.2.4.3, 1.2.4.4, 1.2.5, 1.2.6,

1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.7, 1.3.8,

1.4.1, 1.4.2.1,

1.5.1, 1.5.2, 1.5.3, 1.5.4, 1.5.6, 1.5.8, 1.5.9, 1.5.11,

1.6.1, 1.6.2, 1.6.4,

1.7.1, 1.7.1.1, 1.7.3, 1.7.4.1, 1.7.4.2, 1.7.4.3,

4.1.2.1 & 4.1.2.3

The manufacturer commits, in response to a reasoned request, to supply relevant

information on the partly completed machinery to the national authorities.

This partly completed machinery must not be put into service until the nal machinery into

which it is to be incorporated has been declared in conformity with the provisions of the

directive, where appropriate.

The following person is empowered to compile the technical le

Thomas Schaumann

Vice President R&D IAS

22/10/2021

Page 7

Unity Bulk Feeder C9C Compact, Issue 1

1. 2 Introduction

1. 3 Scope

This manual will guide the user during set-up, operation and maintenance of the Henrob Self

Pierce Riveting (SPR) equipment. An overview of assembly component parts is provided. System

requirements are detailed in this manual as well as instructions which reference safety and

installation factors of the equipment functionality.

Application of the equipment provided, including the accessories and documentation, is restricted

to use by duly authorised personnel.

All reassembly tasks shall be conducted with due reference to the appropriate manufacturing and

assembly drawings, paying particular attention to fastener torque values and the application of

consumables such as lubricants, sealants and thread-locking compounds.

The illustrations and procedures contained within this document are correct at the date of issue.

1. 4 Intended Use of the Equipment

Atlas Copco IAS UK Limited warrants the supplied equipment to be correct and t for purpose as

described, declared and agreed in the quotation/sales order or supervening contract.

Atlas Copco IAS UK Limited accepts no liability for damages arising in whole or in part from:

Non-observance of the supplied instructions.

Any use outside of the declared operating envelope.

Use for a purpose other than the original design intent.

Connection to electrical and pneumatic supplies which do not conform to the

specied ratings of the equipment.

Undeclared use in adverse environmental conditions.

Lack of due care and/or maintenance of the equipment.

Damage arising from external inuences, such as re, ood etc.

Use by unauthorised or untrained personnel.

Arbitrary dismantling and reassembly or unauthorised technical modications.

Use of incorrect rivets or unlicensed replacement parts.

Use of incorrect or unlicensed software.

Page 8

Unity Bulk Feeder C9C Compact, Issue 1

1. 5 Intended Use of this Manual

This manual is intended to be used by trained operators of the equipment and Atlas Copco IAS

UK Limited personnel when operating or maintaining the Self Pierce Riveting (SPR) equipment

described.

The information contained within this manual is provided as a guide for the intended use of the

C9 Compact Bulk Rivet Feeder only. The information contained within this manual does not relate

to any other equipment or its usage.

All users of the Henrob Self Pierce Riveting (SPR) equipment must read and understand the

information contained in this manual.

The safety warnings, cautions and notes should be adhered to at all times when carrying out any

of the procedures in this manual.

1. 6 Retention of Rights

Atlas Copco IAS retains the right to withdraw or change the information within this document, at

any time, without prior notication.

Atlas Copco IAS retains the rights to patents and patents pending, at all times, for this equipment.

1. 7 Warnings, Cautions and Notes

Warnings, cautions and notes appear throughout this document, at the point at which they are

relevant.

WARNING

This Warning symbol identies a potential hazard which may cause

fatal or serious injury to operating and maintenance personnel.

CAUTION

Cautions are intended to prevent possible damage to the component

parts of the equipment.

NOTE

Notes provide important/supporting information. A note is inserted to

aid personnel when working on the equipment.

Page 9

Unity Bulk Feeder C9C Compact, Issue 1

2 Safety

It is important that the following safety precautions are observed:

Only trained and authorised operators shall use this equipment. Contact Atlas

Copco IAS or an approved engineer for help if you are in any doubt of your

ability to operate or maintain the equipment.

With Compact Bulk Rivet Feeder systems, the rivets can travel through the

T-Tube at very high speed. Do not operate the system without the end of

the T-Tube being restrained and with the intended equipment or a suitable

container in place.

Ear protection should be worn if operating the Compact Bulk Rivet Feeder with

the lid open, as noise levels can be high.

Always wear approved safety glasses when operating the equipment with the

lid open. Other PPE may be required for various operations and maintenance

tasks.

Refer to the manuals for the other Self Pierce Riveting System components

for safety precautions relating specically to these items - Tool, Selector, Die

Changer and Controller.

Follow safe lifting/handling guidelines if moving the Compact Bulk Rivet

Feeder.

Do not t worn or broken parts to the Compact Bulk Rivet Feeder.

While every eort has been made to ensure this equipment is safe, a

comprehensive assessment is not possible before the equipment is installed and

commissioned in its ultimate environment. It is therefore, responsibility of the

end user of this equipment, to conduct a nal risk assessment of the equipment

when installed and to implement any additional preventative measures.

Page 10

Unity Bulk Feeder C9C Compact, Issue 1

3 System Overview

1 - Hinged lid

2 - Lid key-lock

3 - Top cover

4 - Door

5 - Door handle

6 - Stud lock

7 - Side panel

8 - Lifting handle

9 - Rear panel

10 - Bulk head plate

11 - T-Tube

12 - Main Air inlet Hose

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