Atlas Copco CA2500 Manuale utente
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812160001_A.pdf4812160001_A.pdf
Vibratory rollerVibratory roller
CA2500CA2500
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Cummins QSB 3.3 (IIIB/T4i)Cummins QSB 3.3 (IIIB/T4i)
Serial numberSerial number
10000157x0A014508 -10000157x0A014508 -
10000158x0A012422 -10000158x0A012422 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812160001_A.pdf2014-08-25
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Security Warning - machinery ..................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
2000h-Maintenance
4812160001_A.pdf 2014-08-25
Weights and volumes................................................................................ 17
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 19
Automatic Climate Control (ACC) (Optional)............................................. 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 23
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
FOPS and ROPS ...................................................................................... 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 25
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33
Warning indication - membrane panel (Keypad)....................................... 35
Display explanations ................................................................................. 36
2000h-Maintenance
4812160001_A.pdf2014-08-25
Machine alarm........................................................................................... 39
Dynapac Sub System (DSS)..................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 41
"SERVICE MENU"...................................................................... 42
"ABOUT"..................................................................................... 43
Operator help when starting...................................................................... 44
Operator help Workmode.......................................................................... 44
Display when activating choice via the button set..................................... 45
Instruments and controls, cab ................................................................... 46
Function description of instruments and controls in the cab ..................... 47
Using the cab controls............................................................................... 48
Defroster ..................................................................................... 48
Heat ............................................................................................ 48
AC/ACC ...................................................................................... 48
ACC - Control panel .................................................................................. 49
Main display screen .................................................................................. 49
ACC - Operation menus............................................................................ 49
Electrical system...................................................................................................... 51
Fuses in the main switchbox ..................................................................... 52
Fuses at master switch (Cummins)........................................................... 53
Fuse box at master switch (Cummins)...................................................... 53
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Operator's seat - Adjustment..................................................................... 55
Belt reminder............................................................................................. 56
Operator's seat, comfort - Adjustments..................................................... 56
Control panel, adjustments ....................................................................... 57
Parking brake ............................................................................................ 57
2000h-Maintenance
4812160001_A.pdf 2014-08-25
Display - Control........................................................................................ 58
Interlock..................................................................................................... 59
Operator position....................................................................................... 59
View .......................................................................................................... 60
Starting .................................................................................................................... 61
Starting the engine .................................................................................... 61
Driving ..................................................................................................................... 62
Operating the roller ................................................................................... 62
Machine with speed limiter (speed potentiometer) - Optional..... 62
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 63
Slopes......................................................................................... 65
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Vibration .................................................................................................................. 66
Manual/Automatic vibration....................................................................... 66
Manual vibration - Switching on ................................................................ 66
Amplitude - Changeover ........................................................................... 67
Braking .................................................................................................................... 67
Normal braking.......................................................................................... 67
Emergency braking ................................................................................... 68
Switching off.............................................................................................. 68
Parking .................................................................................................................... 69
Chocking the drums .................................................................................. 69
Master switch ............................................................................................ 69
Long-term parking.................................................................................................................. 71
Engine ....................................................................................................... 71
Battery....................................................................................................... 71
Air cleaner, exhaust pipe........................................................................... 71
Fuel tank ................................................................................................... 71
Hydraulic reservoir .................................................................................... 71
2000h-Maintenance
4812160001_A.pdf2014-08-25
Tires (All-weather)..................................................................................... 71
Hoods, tarpaulin ........................................................................................ 72
Miscellaneous ........................................................................................................................ 73
Lifting ....................................................................................................................... 73
Locking the articulation ............................................................................. 73
Lifting the roller.......................................................................................... 73
Lifting the roller with jack:.......................................................................... 74
Unlocking the articulation .......................................................................... 74
Towing/Recovering.................................................................................................. 74
Short distance towing with the engine running.......................................... 75
Short distance towing when the engine is inoperative. ............................. 76
Towing the roller........................................................................................ 77
Transport ................................................................................................................. 77
Securing CA1500-CA4600 for loading ...................................................... 78
Operating instructions - Summary ......................................................................................... 81
Preventive maintenance ........................................................................................................ 83
Acceptance and delivery inspection.......................................................... 83
Warranty.................................................................................................... 83
Maintenance - Lubricants and symbols ................................................................................. 85
Maintenance symbols ............................................................................... 86
Maintenance - Maintenance schedule ................................................................................... 87
Service and maintenance points ............................................................... 87
General ..................................................................................................... 87
Periodic service (service message) - Optional.......................................... 88
Every 10 hours of operation (Daily)........................................................... 89
After the FIRST 50 hours of operation ...................................................... 89
Every 50 hours of operation (Weekly)....................................................... 89
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 90
Every 500 / 1500 hours of operation ......................................................... 90
Every 1000 hours of operation .................................................................. 91
2000h-Maintenance
4812160001_A.pdf 2014-08-25
Every 2000 hours of operation .................................................................. 92
Every other year........................................................................................ 93
Maintenance, 10h .................................................................................................................. 95
Scrapers - Check, adjustment................................................................... 95
Flexible scrapers (Optional) ...................................................................... 96
Air circulation - Check ............................................................................... 96
Coolant level - Check ................................................................................ 97
Diesel engine Check oil level ................................................................... 97
Fuel tank - Filling....................................................................................... 98
Hydraulic reservoir - Check fluid level....................................................... 98
Maintenance, first 50h............................................................................................................ 99
Hydraulic filter - Replacement ................................................................... 99
Drum cartridge - Oil change .................................................................... 100
Tires - Air pressure - Wheel nuts - Tightening ........................................ 101
Drum gearbox - Oil change ..................................................................... 102
Steering hitch - Tightening ...................................................................... 102
Maintenance - 50h ............................................................................................................... 103
Air cleaner
- Check hoses and connections .............................................................. 103
Maintenance - 250 / 750 / 1250 / 1750h .............................................................................. 105
Drum cartridge - Checking the oil level ................................................... 105
Rear axle differential (No Spin) - Check oil level..................................... 106
Rear axle planetary gears (No Spin) - Check oil level ............................ 106
Drum gearbox - Checking the oil level .................................................... 107
Radiator - Check/Cleaning ...................................................................... 107
Rubber elements and fastening screws - Check..................................... 108
Battery
- Check condition .................................................................................... 108
Air conditioning (Optional)
- Inspection.............................................................................................. 109
Automatic Climate Control (Optional) - Inspection .................................. 109
2000h-Maintenance
4812160001_A.pdf2014-08-25
Maintenance - 500 / 1500h .................................................................................................. 111
Air cleaner
Checking - Change the main air filter...................................................... 111
Backup filter - Change............................................................................. 112
Air cleaner
- Cleaning................................................................................................ 112
Radiator - Check/Cleaning ...................................................................... 113
Drum cartridge - Checking the oil level ................................................... 113
Rear axle differential (No Spin) - Check oil level..................................... 114
Rear axle planetary gears (No Spin) - Check oil level ............................ 114
Drum gearbox - Checking the oil level .................................................... 115
Diesel engine - Oil and Filter change ...................................................... 116
Fuel pre-filter - Replacement................................................................... 116
Replacing the fuel filter............................................................................ 117
Hood, hinges - Lubrication ...................................................................... 117
Seat bearing - Lubrication ....................................................................... 118
Maintenance - 1000h ........................................................................................................... 119
Hydraulic filter - Replacement ................................................................. 119
Drum cartridge - Checking the oil level ................................................... 120
Air cleaner
Checking - Change the main air filter...................................................... 121
Backup filter - Change............................................................................. 122
Air cleaner
- Cleaning................................................................................................ 122
Rear axle differential (No Spin) - Oil change........................................... 123
Rear axle planetary gear (No Spin) - Oil change .................................... 123
Radiator - Check/Cleaning ...................................................................... 124
Drum gearbox - Oil change ..................................................................... 124
Fuel pre-filter - Replacement................................................................... 125
Replacing the fuel filter............................................................................ 125
Diesel engine - Oil and Filter change ...................................................... 126
2000h-Maintenance
4812160001_A.pdf 2014-08-25
Hood, hinges - Lubrication ...................................................................... 126
Seat bearing - Lubrication ....................................................................... 127
Hydraulic reservoir - Draining.................................................................. 127
Fuel tank - Draining (Optional) ................................................................ 128
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 128
Steering hitch - Tightening ...................................................................... 129
Maintenance - 2000h ........................................................................................................... 131
Hydraulic reservoir - Oil change.............................................................. 131
Hydraulic filter - Replacement ................................................................. 132
Drum cartridge - Checking the oil level ................................................... 133
Air cleaner
Checking - Change the main air filter...................................................... 133
Backup filter - Change............................................................................. 134
Air cleaner
- Cleaning................................................................................................ 135
Rear axle differential (No Spin) - Oil change........................................... 136
Rear axle planetary gear (No Spin) - Oil change .................................... 136
Radiator - Check/Cleaning ...................................................................... 137
Drum gearbox - Oil change ..................................................................... 137
Fuel pre-filter - Replacement................................................................... 138
Replacing the fuel filter............................................................................ 138
Diesel engine - Oil and Filter change ...................................................... 139
Hood, hinges - Lubrication ...................................................................... 139
Seat bearing - Lubrication ....................................................................... 140
Hydraulic reservoir - Draining.................................................................. 140
Fuel tank - Draining (Optional) ................................................................ 141
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 141
Automatic Climate Control (Optional)
- Overhaul ............................................................................................... 142
Drying filter - Check................................................................................. 142
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