Atlas Copco EBL55-RE Foglio di istruzioni

EBL55-RE

Printed Matter No. 9836 8213 01 Electric screwdriver

Valid from Serial No. A1110

2017-05-02 Product Instructions

EBL55-RE (1.0-5.5 Nm) 8431017045

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and instructions may result in

electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9836 8213 01

Table of Contents

Product information..................................................................... 3

General information................................................................. 3

Safety signal words........................................................ 3

Warranty ........................................................................ 3

ServAid .......................................................................... 4

Website .......................................................................... 4

Safety Data Sheets MSDS/SDS .................................... 4

Country of origin............................................................. 4

Dimensional drawings.................................................... 4

Overview ................................................................................. 4

Technical data................................................................ 4

Operation ...................................................................................... 6

Ergonomic guidelines.............................................................. 6

Testing of tightening torque..................................................... 7

Torque and angle testing instrument ............................. 7

Testjoint and Transducer ............................................... 7

Tightening torque ................................................................... 7

Verification of tightening torque ..................................... 7

Torque range of the clutch springs ................................ 7

Service .......................................................................................... 8

Preventing ESD problems....................................................... 8

Maintenance instructions......................................................... 8

Service recommendations ............................................. 8

Service instructions........................................................ 8

Recycling ...................................................................................... 9

Recycling instruction ............................................................... 9

EBL55-RE EN Product information

Product information

General information

WARNING Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating

the tool. Failure to follow all the instructions may result in electric shock,

fire, property damage and/or severe bodily injury.

►Read all safety Information delivered together with the different parts of

the system.

►Read all product Instructions for installation, operation and maintenance

of the different parts of the system.

►Read all locally legislated safety regulations with regard to the system

and parts thereof.

►Save all safety information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the follow-

ing meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to personal injury.

Warranty

• Product warranty will expire 12 months after the product is first taken into

use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

• Normal wear and tear is that which requires a part change or other ad-

justment/overhaul during standard tools maintenance typical for that pe-

riod (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of

the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or per-

formed by parties other than Atlas Copco or their Certified Service Partners

during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to

the recommended maintenance schedules and follow the correct instruc-

tions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certi-

fied Service Partners.

Atlas Copco offers extended warranty and state of the art preventive mainte-

nance through its ToolCover contracts. For further information contact your lo-

cal Service representative.

Product information EN EBL55-RE

4© Atlas Copco Industrial Technique AB - 9836 8213 01

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that contains the most up-to-date product information such

as:

- Safety Information

- Installation, Operation and Service Instructions

- Exploded views

It is also possible to order spare parts, service tools and accessories for the

product of your choice directly from ServAid. It is continuously updated with

information about new and redesigned products.

If translations exist, you can view content in the language of your choice. Ser-

vAid offers advanced search functionality of our entire product range and can

also be used to display information about obsolete products.

ServAid is available on DVD and on the website:

https://servaid.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Website

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:

www.atlascopco.com

Choose Products - Safety Data Sheets, and follow the instructions on the

page.

Country of origin

Please refer to the information on the product label.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional draw-

ings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Overview

Technical data

Ordering No 8431017045

Model EBL55-RE

EBL55-RE EN Product information

Bit drive 1/4" Hex

Screw capacity M2.5-5

Model type Straight

Shut-off system Clutch

Sound power <80 dB(A)

Sound pressure <70 dB(A)

Sound standard ISO15744

Sound uncertainty 3 dB(A)

Speed range 600 r/min

Torque range 1.0–5.5 Nm

Torque range 8.8–48 in lb

Motor voltage 20/ V d.c.

Motor power 20 W

Vibration standard ISO28927-2

Vibration uncertainty 1.0 m/s²

Vibration value <2.5 m/s²

Weight 0.8 kg

Weight 1.8 lb

Operation EN EBL55-RE

6© Atlas Copco Industrial Technique AB - 9836 8213 01

Operation

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

EBL55-RE EN Operation

Testing of tightening torque

Torque and angle testing instrument

Testjoint and Transducer

Select testjoint and transducers according to minimum and maximum torque of

your tool

Tightening torque

For accurate operation and safety, the tightening torque of the screwdriver must

be adjuisted correctly in relation to the screw joint. Check the torque specifica-

tion for the actual joint.

The tightening torque is adjusted by altering the tension of the clutch spring.

Turn the protection ring until the hole in the clutch housing is free. Then turn

the out going spindle until you can see the keyhole in the adjustment washer.

Turn the adjustment key clockwise to decrease and anticlockwise to increase

the torque. After the adjustment, turn the protective ring back again.

Verification of tightening torque

Recommended equipment for verification if tightening torque are an Atlas

Copco Torque Analyser plus an appropriately-sized transducer together with

the available test joints.

Torque range of the clutch springs

Each clutch spring gives a certain torque range. Do not adjust the torque

over the maximum recommendation as that might result in improper func-

tion and faster wear of the clutch.

Service EN EBL55-RE

8© Atlas Copco Industrial Technique AB - 9836 8213 01

Service

Preventing ESD problems

The components inside the tool and controller are sensitive to electrostatic dis-

charge. To avoid future malfunction, make sure that service and maintenance is

carried out in an ESD approved work environment. The figure below shows an

example of an appropriate service work station.

Maintenance instructions

Service recommendations

The recommended conditions for the tool are:

8 hours/day and 3000 tightening/day

20 days/month and 60,000 tightening/month

Maintenance Replacement

Roller After 500,000 tightening After 1,000,000 tightening

Washer After 500,000 tightening After 1,000,000 tightening

Gear case After 500,000 tightening X

Gears After 500,000 tightening X

Gear complete X After 1,000,000 tightening

Table1: Maintenance table

Perform maintenance or overhauling more frequently if the tool is used at high

torque, higher cycle rate than recommended or if self tapping screws and longer

tightening times are used.

Service instructions

Clean all parts and replace any defective or worn out parts during overhaul or

maintenance.

EBL55-RE EN Recycling

Recycling

Recycling instruction

When a product has served its purpose it has to be recycled properly. Dismantle

the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

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