Atlas Copco ETPST32-10-i06 Foglio di istruzioni

ETPST32-10-i06

Printed Matter No.9836 8157 00 Electric pistol grip nutrunner

Valid from Serial No.C1450001

2013-10-01 Product Instructions

ETP ST32-10-I06 ( 3–11 Nm) 8433221463

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and in-

structions may result in electric shock, fire and/

or serious injury.

Save all warnings and instructions for future

reference

2© Atlas Copco Industrial Technique AB - 9836 815700 00

Table of Contents

EN Product Instructions.......................................................................... 3

FR Notice d'utilisation du produit........................................................ 15

DE Produktanweisungen...................................................................... 28

ES Instrucciones del producto ............................................................ 41

PT Instruções para Produto ................................................................ 54

IT Istruzioni sul prodotto..................................................................... 67

SV Produktinstruktioner ....................................................................... 80

RU Инструкции по изделию .............................................................. 93

CS Pokyny kpoužívání výrobku ....................................................... 106

ZH 产品说明......................................................................................... 119

JA 製品に関する指示......................................................................... 131

KO 제품 지침........................................................................................ 143

ETPST32-10-i06 EN Product information

Product information

General information

WARNING

• Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric

shock, fire and/or serious injury.

• Save all warnings and instructions for future reference.

WARNING

Special precautions

• Avoid using tightening strategies in applications outside their limitations.

• Major changes in joint characteristics will affect the operator reaction force.

• Consider that a joint failure or a tool error can cause sudden unexpected re-

action force and possibly injure the operator.

• Recommended value for Rundown Complete is 10% of target torque.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the follow-

ing meanings:

DANGER DANGER indicates a hazardous situation which, if

not avoided, will result in death or serious injury.

WARNING WARNING indicates a hazardous situation which, if

not avoided, could result in death or serious injury.

CAUTION CAUTION, used with the safety alert symbol, indi-

cates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to

personal injury.

Warranty

Contact the Atlas Copco sales representative within your area to claim a prod-

uct. Warranty will only be approved if the product has been installed, operated,

lubricated and overhauled according to the Product Instructions.

Warranty will not be approved if it should be detected that the electric motor

has been opened.

Please also see the delivery conditions applied by the local Atlas Copco com-

pany.

ServAid

ServAid is a utility for providing updated product information concerning:

Product information EN ETPST32-10-i06

4© Atlas Copco Industrial Technique AB - 9836 815700 00

- Safety instructions

- Installation, Operation and Service instructions

- Exploded views

ServAid facilitates the ordering process of spare parts, service tools and acces-

sories for the product of your choice. It is continuously updated with informa-

tion of new and redesigned products.

You can use ServAid to present content in a specific language, provided that

translations are available, and to display information about obsolete products.

ServAid offers an advanced search functionality of our entire product range.

ServAid is available on DVD and on the web:

http://servaidweb.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Product safety video for nutrunners

Learn more about safety features on Atlas Copco nutrunners and what measures

the operator has to take for a safe operation. Click the link or scan the QR code

below to view the video:

http://www.atlascopco.com/videogallery/#detail/77f67648-30f0-4b92-

bab6-885ea6b054db

Overview

The Tensor system

The Tensor system consists of a range of tightening tools powered by brushless

electric motors and different drive units.

Motors are available in different sizes. All tools are protected from overheating

of the motor. Electrical protection system is based on an earth fault circuit

brake, Earth Fault Protector (EFP). The EFP senses small current leakage

(>30mA) and if leakage occurs, the drive is switched off (30ms). Changing, in-

terfering or tampering with the protection system voids all warranty and obliga-

tions from Atlas Copco. Trouble-shooting and re-start of the system may only

be carried out by an authorized person. Check the function of the EFP on a reg-

ular basis by pressing the trip-button. The EFP should switch off accordingly.

Technical data

Ordering No 8433221463

Model ETP ST32-10-I06

Model type Pistol

Distance center to side N/A mm

Speed 1210 r/min

Length 197 mm

Torque range 3–11 Nm

ETPST32-10-i06 EN Product information

Torque range 2.2–8.0 ft lb

Square drive 1/4 in

Weight 0.8 kg

Weight 1.8 lb

Height 179 mm

Motor power 1400 W

Motor voltage 200 V

Motor voltage type 3 a.c.

Service intervals

Service recommendations

Overhaul and preventive maintenance is recommended at regular intervals. See

the Preventive maintenance section for detailed information regarding over-

haul of your tool and specific parts. If the machine is not working properly, it

should immediately be taken away for inspection. At the overhauls, all parts

should be cleaned accurately and defective or worn parts should be replaced.

Installation EN ETPST32-10-i06

6© Atlas Copco Industrial Technique AB - 9836 815700 00

Installation

Installation requirements

Installation

Connecting tool

The tool should, via its correct Power Focus drive unit, be connected to the

mains, 230V/50Hz alternatively 115V/ 60Hz, single phase. See instructions for

your Power Focus drive unit.

Tool display

The tool display is turned on from the controller.

On Power Focus 4000:

• Push the Prog button

• Use the navigation buttons to follow the path > Tool > Configuration > Ac-

cessory bus > ST bus > Mode

Socket release function

It is recommended to use the socket release function on all the ETP ST101

tools. When the function is enabled, the socket rotates backwards 3 oafter a

completed tightening. The aim is to reduce tension on the reaction bar and to

make it easier to remove the tool.

The socket release function is turned on from the controller.

On Power Focus 4000:

• Push the Prog button

• Use the navigation buttons to follow the path > Pset > Programming+ > Op-

tions > Socket release > Mode On

Grounding

If the tool is mounted in a handheld or hand guided fixture, the fixture should

be connected to the drive using a separate 2.5mm2 grounding cable.

Reaction bar

Adapt and use the torque reaction bar as follows:

1 Shaping the reaction bar, Fig. A

The torque reaction bar must be shaped to fit a suitable fixed support. To avoid

overloading of the bearings for the tool drive and of the reaction bar, the

point of contact on the reaction bar should be within the shaded area (F),

see Fig. A.

ETPST32-10-i06 EN Installation

• Measure the distance (L) for the hexagon sleeve to be used. Mark out points

(A and B) on a sheet of paper.

• Consult Table No.1 to find the angle (α) applicable to the diameter (D) of

the machine and the tightening torque in question. Draw a line from point

(A) in angle (α) from the centre line (A – C).

• Draw a line (B – E) at right angles (90 o to the centre line (A – C) of the ma-

chine from point (B). Starting at point (B), draw two lines at angles of +15 o

and -15 o respectively from the marked 90 o-line.

• Mark the area (F) between the drawn lines.

• Adapt the shape of the reaction bar so that the point of contact (K) falls

within the marked area (F). The minimum breaking force is obtained if

the point of contact (K) is on or close to line (B – E).

• If the point of contact falls within angle (α) – in area (G) – there is a risk of

overloading of the bearings for the machine drive and deformation of the re-

action bar.

• If the point of contact is outside angles ± 15 o – in areas (H) – there is a risk

of rapid wear of the hexagon sleeve and reduced torque accuracy.

2 Bending, Fig. B

• Heat the spot to red colour.

It is recommended to concentrate the heat to the inside radius in order not

to reduce the original width (W), see fig. B.

• After bending, allow to cool slightly in room temperature and then chill.

• In order for the torque reaction bar to be as light as possible it is recom-

mended that the section outside the bend be configured as shown in Fig. B.

After bending, attach the accompanying warning sign to the reaction bar,

see fig. C, and mark the side of the reaction bar that should be placed

against the support i a suitable way.

3 Assembly

• Place the reaction bar in the wanted position on the machine.

• Tighten the nut to a torque of 70 Nm, 90 Nm or 100 Nm respectively.

• Check regularly that the lock ring is firmly secured.

4 Use

• Apply the reaction bar according to figure C – opposite the direction of the

drive of the machine – before starting the machine.

•Never put your hand on or close to the reaction bar while the machine is

being used.

Installation EN ETPST32-10-i06

8© Atlas Copco Industrial Technique AB - 9836 815700 00

Installation instructions

Fitting of the tool cable

• Security check that the cable type is correct

• Align the cable connector using the two asymmetrically positioned heads on

the connector to fit in the slots in the tool handle.

• Tighten the lock nut.

ETPST32-10-i06 EN Installation

• Security check that the connection is correct by pulling, pushing and turning

the cable connector (there should be no movement).

The tool has a built in electronic memory chip that will transmit the torque

transducer calibration value and angle pulses to the POWER FOCUS/drive

unit. Any changes made of these values in the POWER FOCUS while the

tool is connected will be stored in the tool memory.

Operation EN ETPST32-10-i06

10 © Atlas Copco Industrial Technique AB - 9836 815700 00

Operation

Ergonomics

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

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