Atrump K5V Manuale utente

OPERATING MANUAL

HEALTH AND SAFETY

GUIDANCE NOTES

MODEL: K5V

DATE: 2002/10/01

VERSION: 6

1. Operating safety guidelines 1-1

1.1 Operating safety precautions 1-1

1.2 Machine operators precautions 1-1

1.3 Warning signs and marks on the machine 1-2

1.4 Safety devices and inspection 1-4

2. Machine specifications 2-1

2.1 Specification 2-1

3. Names of machine parts 3-1

3.1 Headstock 3-2

3.2 Machine body 3-3

4. Position and noise level 4-1

4.1 Operator position and noise lever 4-1

4.2 Spindle noise detail 4-2

5. Lubrication 5-1

5.1 Headstock lubrication 5-1

5.2 Machine table lubrication 5-2

6. Instruction in operations 6-1

6.1 Headstock 6-1

6.1.1 Spindle switch 6-1

6.1.2 Spindle brake 6-1

6.1.3 Chucking of tooling shank and dismantling 6-1

6.1.4 Manual feed 6-1

6.1.5 Manual micro motion feed 6-2

6.1.6 Automatic feed 6-2

6.1.7 Speed change of spindle 6-3

6.1.8 Headstock tilting 6-5

6.2 Machine body operations 6-6

6.2.1 Ram movement and swiveling 6-6

6.2.2 Zero positioning of dial ring of table feed 6-7

6.2.3 Setting of sliding surfaces of work table, saddle and knee 6-7

7. Transport, unpacking and floor space 7-1

7.1 Methods of transport 7-1

7.2 Cautions for unpacking 7-2

7.3 Floor space 7-3

8. Precision alignment 8-1

9. Trouble shooting 9-1

9.1 Dismantling of motor 9-1

9.2 Replacement of speed change belt 9-2

9.3 Replacement of brake block 9-3

9.4 Replacement of timing belt 9-4

10. Adjustment 10-1

10.1 Adjustment of backlash of leadscrew 10-1

10.1.1 Adjustment of cross leadscrew 10-1

10.1.2 Adjustment of backlash of longitudinal leadscrew 10-2

10.2 Adjustment of play between gibs 10-2

10.2.1 Adjustment of work table gibs 10-2

10.2.2 Adjustment of saddle gib 10-3

10.2.3 Adjustment of knee gib 10-4

10.2.4 Adjustment of ram gib 10-5

10.2.5 Adjustment of collect aligning screw 10-5

11. Maintenance 11-1

11.1 Daily maintenance 11-1

11.2 Monthly maintenance 11-1

11.3 Quarterly maintenance 11-1

12.Parts list 12-1

12.1 Head stock upside (1) 12-1

12.2 Head stock upside (2) 12-3

12.3 Head stock upside (3) 12-5

12.4 Head stock infrastructure (1) 12-7

12.5 Head stock infrastructure (2) 12-9

12.6 Head stock infrastructure (3) 12-11

12.7 Head stock infrastructure (4) 12-13

12.8 Column assembly 12-15

12.9 Knee assembly 12-17

12.10 Table, saddle assembly 12-19

12.11 Spindle guard (ce option) 12-21

13. Summart of the electrical 13-1

13.1 Electrical components and layout 13-1

13.2 Control panel, switches and symbols 13-2

13.3 Power circuit 13-3

13.3.1 Wiring diagram for standard electric box three phase 13-3

13.3.2 Wiring diagram for simple electric box three phase 13-4

13.3.3 Power circuit (ce option) 13-5

13.4 Schedule of electrical equipment (ce option) 13-7

1. OPERATING SAFETY GUIDELINES

1.1 OPERATING SAFETY PRECAUTIONS

a. The operator must be a technician who is trained in the operation and familiar with

the manual.

b. Never lay anything on the working surfaces of the machine, where it may foul with

rotating or moving parts.

c. Do not touch or reach over moving or rotating machine parts.

d. Ensure you know how to stop the machine before starting it.

e. Do not operate the machine in excess of its rated capacity.

f. Do not wear rings, watches, ties or loose sleeved clothing.

g. Stop machine immediately anything unexpected happens.

h. Do not cutting Mg metal.

i. Always select the correct tool for the job.

j. Do not run the machine unattended.

k. Do not place hand or body in path of moving objects.

l. Know the function of each and every control.

m. Make sure power has been turned off when machine is unused for sometime.

n. Be sure spindle is not running when using gauges on the machine.

o. Never take depth of cuts beyond machine's capability.

1.2 MACHINE OPERATORS PRECAUTIONS

a. The machine is to be started or operated by an authorized operator only.

b. Immediate stop and repair are needed in case of troubles in operations.

c. In installation, the machine shall be connected to earth.

d. In stop motion, the feed lever shall be placed in the neutral position.

e. The machine should be stopped during the inspection on the work pieces.

f. In clamping, check and ensure if the work pieces are firmly vised.

g. The spindle must be kept clean and lubricated all the time.

h. Do not place any tools on the work table to maintain its surface preciseness and

smoothness.

i. Prior to cutting, wait until the spindle is running steadily after the motor is stared.

j. Use brush to clean off the iron fragments.

1-1

1.3 WARNING SIGNS AND MARKS ON THE MACHINE

1-2

FIG1-2

1-3

1.4 SAFETY DEVICES AND INSPECTION

1-4

2. MACHINE SPECIFICATIONS

SPINDLE GUARD

(CE OPTION)

CHIP TRAY

FIG1-3

2.1 SPECIFICATION

K5V K5S

WORK TABLE STD. 1320 x 280mm (52”x11”) OPT. 1475 x 280mm (58”x11”)

X AXIS TRAVEL STD. 940mm (37”) OPT. 1094mm (43”)

Y AXIS TRAVEL 395mm (15 - 9/16”)

Z AXIS TRAVEL 500mm (19 - 5/8”)

QUILL DIAMETER Ø105mm (4 .14”)

QUILL TRAVEL 153mm (6”)

QUILL FEED 0.038, 0.076, 0.153mm (0.0015”, 0.003”, 0.006”)

SPINDLE TAPER N.S.T. #40

SPINDLE MOTOR 5HP

SPINDLE SPEED 50Hz L:58-360 H:500-3000(VARIABLE) L:54-270 H:474-2392(4-STEP)

60Hz L:70-425 H:600-3600(VARIABLE) L:65-324 H:569-2807(4-STEP)

A. OVERALL HEIGHT 2310mm (91”)

B. OVERALL DEPTH 1795mm (70 - 5/8”)

C. OVERALL WIDTH 1760mm (69 - 1/4”)

D. MIN. - MAX. DISTANCE 60 - 560mm (2 - 3/8” - 22”)

E. MIN. - MAX. DISTANCE 30 - 488mm (1 - 1/4” - 19 - 1/2”)

F. MIN. - MAX. DISTANCE 162 - 567mm (6 - 3/8” - 23 - 1/4”)

G. MIN. - MAX. DISTANCE 305 - 760mm (12” - 30”)

NET WEIGHT 1630kg 1600kg

PACKED SIZE 165 x 153 x 206cm (1 SET / CRATE) 228 x 153 x 206cm (2 SET / CRATE)



2-1

3. NAMES OF MACHINE PARTS

1 Milling head stock

2 RAM

3 Turret

4 Culumn

5 Work table

6 Saddle

7 Knee

8 Operating plate

3-1

3.1 HEADSTOCK

FIG3-1

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