AU Tool HTS708 Manuale utente

www.autooltech.com

汽车干冰清洗机

使用手册

AUTOOL HTS708

be reproduced, stored in a retrieval system, or transmitted in any form or by any

means, electronic, mechanical, photocopying, recording or otherwise, without

the prior written permission of AUTOOL. The information contained herein is

designed only for the use of this unit. AUTOOL is not responsible for any use of

this information as applied to other units.

Neither AUTOOL nor its affiliates shall be liable to the purchaser of this unit or

third parties for damages, losses, costs, or expenses incurred by purchaser or

third parties as a result of: accident, misuse, or abuse of this unit, or

unauthorized modifications, repairs, or alterations to this unit, or failure to strictly

comply with AUTOOL operating and maintenance instructions.

AUTOOL shall not be liable for any damages or problems arising from the use of

anyoptions or any consumable products other than those designated as

OriginalAUTOOL Products or AUTOOL Approved Products by AUTOOL.

Other product names used herein are for identification purposes only and may

betrademarks of their respective owners. AUTOOL disclaims any and all rights

in those marks.

Manual are either trademarks, registered trademarks, service marks, domain

names, logos, company names of or are otherwise the property of AUTOOL or

its affiliates. Incountries where any of the AUTOOL trademarks, service marks,

domain names, logos and company names are not registered, AUTOOL claims

other rights associated with unregistered trademarks, service marks, domain

names, logos, and company names. Other products or company names referred

to in this manual maybe trademarks of their respective owners. You may not use

any trademark, service mark, domain name, logo, or company name of

AUTOOL or any third party without permission from the owner of the applicable

trademark, service mark, domain name, logo, or company name. You may

contact AUTOOL by visiting AUTOOL at https://www.autooltech.com, or writing

to [email protected], to requestwritten permission to use Materials on

this manual for purposes or for all other questions relating to this manual.

Precautions

1. Before using the instrument, please read this manual carefully for proper

operation.

2. It is strictly forbidden to touch the dry ice and ice blasting pipe.

3. It must be kept clean when adding dry ice, and no other foreign objects fall

into the equipment.

4. This equipment uses solid CO2 particles, and ventilation must be ensured

when operating dry ice cleaning.

5. Before carrying out the work, it is necessary to wear protective goggles, ear

muffs, work clothes and gloves.

6. Before each work, set the ice supply speed to "0" and test if condensate is

sprayed out of the nozzle.

7. Whenever the operation is not finished and you need to pause in the middle,

please first set the ice speed to "0" and then turn on the blasting gun for 30-50s

to ensure that the leftover ice is blasted out of the ice outlet tube to prevent ice

blockage.

8. In order to ensure sufficient pressure and flow of compressed air from the air

source, please choose the supply pipe of the air source larger than DN20 outside

diameter and the pressure of the air source larger than 6 bar, so as to have a

better cleaning effect.

9. To prevent electric shock, do not touch the working equipment in wet areas or

operate the equipment in the rain.

10. In the middle of ongoing work, if you encounter equipment failure, please

immediately disconnect the power.

Principle Introduction

Dry ice blast cleaning technology is based on the use of ultra-low temperature

dry ice particles, and by compressed airflow, the dry ice particles are hit by the

gas at high speed to be cleaned surface dirt. The sudden drop in temperature of

the dirt on the surface causes the surface to become brittle while causing these

extremely low-temperature dry ice gases to enter inside the cracked

contaminants. When surface dirt is hit, the dry ice particles quickly sublimation to

gas and these cracked contaminants are peeled away from the surface of the

object and removed.

Applicable fields

Dry ice blast cleaners are widely used in fields such as rubber, casting,

automobiles, ships, electric power, chemicals, printing, plastics, food,

pharmaceuticals, and aviation.

Features

Highly effective cleaning equipment can greatly increase productivity

The main function of the dry ice cleaning machine is capable of cleaning various

equipment. With this cleaning technique, on the one hand, it can avoid

production interruptions due to downtime, and on the other hand, disassembly

and damage to the equipment can be reduced, which essentially protects the

equipment and increases productivity.

1. Avoid injury to personnel from hazardous materials

CO2 is a non-toxic substance. By cleaning with dry ice instead of toxic

chemicals, we can prevent harmful substances from adhering to the equipment

for a long time, which can affect the overall operation and cause harm to people.

2. Quickly removes a variety of stubborn dirty deposits.

With the dry ice blast cleaning machine, the adhered dirty deposit can be

thoroughly removed, and also has good protection for the equipment, so as to

avoid affecting the operation and use of the equipment while being cleaned.

Technical parameter

Power supply: AC220V±10% 50Hz

Dry ice capacity: 7.5KG

Compressed air flow: >1~2.03/min

State of dry ice particles: 3mm

Air supply pressure: 0.3~1.0Mpa

Dry ice blasting amount (adjustable): 0~3.2Kg/min

Size: 500mm*450mm*800mm

Net weight: 60KG

Gross weight: 75KG

Structure Diagram

1-Power supply;2-Fittings bracket;3-Dry ice tank;4-Control panel;5-Air source

interface; 6-Trolley;7-Dry ice blasting gun;8-Universal wheel

Description of Control panel

1-pressure gauge; 2-start/clean controller; 3-dry ice amount adjustment

controller; 4-power switch; 5-power indicator light; 6-fuse.

2 3

Equipment debugging

1. Connect the air source and power supply. Check whether the data of the air

pressure indicator is displayed normally and the power access is properly.

2. Make preparations for the debugging, including: Completely connect the

machine and the workbench; clean up the debris and dust on the workbench;

check whether the parts are loose, and clean up the objects that are randomly

placed on the machine or workbench.

3. First set to the blowing mode for trial operation from slow to fast debugging,

and then put the dry ice material into the machine for debugging if it is

determined that there is no abnormality.

Adjust the amount of dry ice blasting

1. Add the dry ice into the machine and cover it.

2. According to the degree of cleaning, turn the controller knob to adjust the dry

ice amount to achieve the best effect.

After the cleaning work

1. Turn the controller knob of the dry ice amount to the "0" position and turn on

the blasting gun for 30-50s until no water is blasted out.

2. Turn the knob controller to the cleaning mode, and the equipment will clean

the dry ice residue by itself. Manual cleaning is required if necessary.

3.Disconnect the power switch and air source, and put away the blasting gun

and accessories.

Common failures and troubleshooting methods

Common failures

1.The ice funnel in the dry ice container is blocked

2.The internal of the dry ice tube is blocked.

3.The dry ice tube leaks ice and air.

4.Poor cleaning effect, incomplete cleaning of relatively stubborn carbon

deposits

Troubleshooting methods

1. Stop working, and open the cover to see if the dry ice is overfilled. If it is too

much, take out some of the dry ice and start working again.

2. Check if the vibration pump is working, if not, please contact the manufacturer

for replacement.

3. When dry ice is poured into the funnel, it instantly takes away the air inside the

funnel, thus forming condensate clumps, which need manual assistance to move

up and down a bit.

4. During the working, the residual dry ice inside the dry ice tube and

compressed air will condense into ice because of intermittent use or stopping the

use of the dry ice machine, thus causing the dry ice tube to be blocked with ice.If

it belongs to this kind of operating condition, first adjust the ice output to 0, and

then turn on the gun switch and continue for 3 minutes, and then adjust the ice

output to 20%-30%, and then check the ice effect.

5. Examine the air source to ensure that the compressed air supplied to the dry

ice cleaning machine is free of oil and water.

6. The dry ice pipe has been used overtime, and the dry ice has been rubbing

against the pipe wall for a long time, resulting in thinning inside the pipe, please

contact the manufacturer for replacement.

7. In case the cleaning is not complete, first check whether the air source air

pressure and flow rate are insufficient. The pressure of the air storage tank in the

workshop and the working pressure of the dry ice machine are not less than

6bar, and the ice output is not less than 1.5m3/min. The air supply pipe is too

thin and too long, and the pressure drop of the pipe is too large. In this case, the

main air supply pipe in the workshop is required to be cleaned directly.

Warranty

● Thank you for choosing our products, we will provide you with the following

services and promises.

● The warranty period of this product is 1 year.

● After the warranty period expires, repairs will be charged for replacement

parts.

● After the failure, please contact the manufacturer, we will give you the most

complete service in the

shortest time.

The following items are not covered by the warranty:

● Vulnerable parts are not covered by the warranty, including: glass tube, signal

sire, stickers, connectors pressure gauge, oil outlet pipe.

● When no cleaning agent is added to the ultrasonic tank, turning on the

ultrasonic

cleaning switch will damage the ultrasonic system, which is not covered by the

warranty.

● If the testing agent is not replaced in time after long-term use, the oil pump

filter

screen is blocked and the oil pump is burned out of the warranty.

● The use of fuel injector cleaning agent as fuel injector testing agent will cause

the

fuel pump to burn out, which is not covered by the warranty.

● Man-made faults are not covered by the warranty.

Disclaimer: All information, illustrations, and specifications contained in this

manual, AUTOOL resumes the right of modify this manual and the machine itself

with no prior notice. The physical appearance and color may differ from what is

shown in the manual, please refer to the actual product. Every effort has

been made to make all descriptions in the book accurate, but inevitably there

are still inaccuracies, if in doubt, please contact your dealer or AUTOOL

after-service centre, we are not responsible for any consequences arising from

misunderstandings.

注意事项

● 在使用仪器之前，请仔细阅读本说明书，以便正确操作。

● 严禁触摸干冰及喷冰枪管。

● 倒入干冰时必须要保持干净，无其他异物掉进设备中。

● 本设备所选用的是固态CO2颗粒，操作干冰清洗时必须保证通风。

● 在进行作业前，佩戴好护目镜、耳罩，穿戴好工作服、手套。

● 每次作业前，先将供冰速度设定为“0”，测试看喷嘴中是否有冷凝水喷出。

● 每次作业未结束，中途暂停时，请先将出冰速度调为“0”，然后开启喷枪喷

射30-50s，确保出冰管内残冰喷出，防止堵冰。

● 为保证气源压缩空气压力流量充沛，请选用气源供应管道大于DN20外径，气

源压力大于6bar，这样清洗效果更佳。

● 为了防止受电击，不要在潮湿的部位接触工作的设备或在雨中操作设备。

● 在进行做业中，遇到设备故障，因立即断开电源。

原理简介

干冰清洗技术是利用极低温的干冰颗粒，通过压缩空气的流动，干冰颗粒被气体

高速撞击被清洗的表面污垢，表面污垢突然降温导致表面脆化，同时造成这些温

度极低的干冰气体进入出现裂缝的污染物内，当表面的污垢遭到撞击是，干冰颗

粒迅速升华为气体，这些破裂的污染物从物体的表面被剥离移走。

适用行业领域

干冰清洗机被广泛的应用在橡胶、铸造、汽车、船舶、电力、化工、印刷、塑料

、食品、制药和航空等领域。

功能特点

1.有效清洗设备提高生产率

干冰清洗机的主要功能就是对不同的设备进行清洁，使用这种方式清洁一方面可

以避免停工影响生产，同时还能够减少对设备的拆卸和损坏，在根本上对设备进

行了保护并提高了生产率。

2.避免危险物对人员造成伤害

CO2是一种无毒的物质，用干冰清洗替代有毒化学物质清洗，避免不良物质长期附

着在设备上影响整体的运行以及对人员造成伤害。

3.快速清除各种顽固性污垢

干冰清洗机的使用能够很好的将附着的污垢彻底的清除，同时还能够对设备进行

很好的保护，避免在清洗中影响到设备的运转和使用。

技术参数

● 电源：AC220V±10% 50Hz

● 干冰容量：7.5KG

● 压缩空气流量：>1~2.03/min

● 干冰颗粒状态：3mm

● 供气压力：0.3~1.0Mpa

● 干冰喷射量（可调）：0~3.2Kg/min

● 尺寸：500mm*450mm*800mm

● 净重：60KG

● 毛重：75KG

整机结构解析

1-电源；2-喷枪管配件槽；3-干冰槽；4-操作面板；5-气源接口；

6-推手；7-喷冰枪；8-脚轮。

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