AUSSIE TONNEAU ATB01233 Guida all'installazione

TONNEAU COVER FITTING INSTRUCTION

Isuzu D-Max MY15-5 Dual Cab

With Headboard

July 2016 –August 2020

Part Number: ATB01233

1. TONNEAU COVER FITTING

NOTE: Read entire instructions prior to start.

1.1 BASIC TOOL REQUIRED

Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun

1.2 CONTENTS

1 x Tonneau Cover 2 x Bar Brackets 16 x Rope Buttons

1 x Tonneau Support Bar 22 x Rivets 2 x Dowel

1.3 TONNEAU COVER INSTALLATION PROCEDURE

NOTE: Remove swarf and apply the provided Rust Inhibitor to all drilled holes prior to riveting. Read

entire instructions prior to start.

1. With the pencil mark the inside edge on each side of the tub at 740mm from the inside front

face of tub towards the rear on each side. Centrally locate the bar bracket over this position

and align the top of the bar bracket 10mm down from the top edge of the tub and drill and

rivet bracket into place. See Figure 1. Repeat for other side of tub. Fit tonneau support bar to

bar brackets.

2. Attach the plastic front of the tonneau cover onto the headboard at the front of the vehicle.

3. Ensure tonneau is centred. To fit the rope buttons to the tub, start with the tailgate, vertically

line up each button to each bunji loop starting from the centre bunji loops. The height for the

buttons on the tailgate is 410mm UP from the bottom edge of the tailgate. Work from the

centre out, alternating from side to side. Attach each bunji to the button as it is fitted.

4. To fit the rope buttons to the sides, vertically line up each button to each bunji loop starting

from the rear bunji loop, alternating from side to side working towards the front. The height

for the side rope buttons are all measured down from the TOP INSIDE EDGE of the tub. For the

rear button measure 160mm, 165mm for the second button from the rear, and 170mm for the

next two buttons. For the button closest to the front of the tub measure 175mm down and

25mm back from the front edge of the tub. Attach each bunji to the button as it is fitted.

NOTE: All measurements are to be taken from the TOP INSIDE EDGE of the tub.

Figure 1

2. CARING FOR YOUR TONNEAU

Apply bee's wax or Dri-lube to stitching a few times a year, as this will maintain the tonneau's

waterproofing ability and prevent the stitching from degrading. Use a mild detergent and soft

scrubbing brush to clean tonneau.

Never drive without tonneau support bars in place as flapping can cause a delaminating effect on the

material.

"Tonneau is not designed to be used as a load restraint"

3. MULTI-FITT SUPPORT BAR

The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from

Suburu Brumbys to Cab Chassis aluminium trays.

3.1 BASIC TOOL REQUIRED

Drill, 4mm drill bit

3.2 MULTI SUPPORT BAR CONTENTS

- 1 x hollow bar centrepiece - 2 x grub screws

- 2 x solid bar end piece

Place the bar bracket

with the beveled edge

facing up 740mm

740mm

10mm down

from top

edge of tub

3.3 FITTING MULTI SUPPORT BAR

1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket

holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau),

as shown above and then with a white pencil make a mark through the small holes of the

hollow bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm

(do not go any further)

2. Join the pieces back together and screw grub screws through the hollow bar into the holes

that you drilled. Make sure you do not over tighten the grub screws. Refit the bar. You may

kink the bar in the middle to give it some extra height to assist with water runoff.

Indice

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