Austro Engine E4P Manuale utente


Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: Intro 1
Revision no: 1
–Intentionally left blank –

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: Intro 2
Revision no: 1
Date: Wiener Neustadt, 15.Nov.2016
Author: Austro Engine GmbH
Rudolf –Diesel –Straße –11
A-2700 Wiener Neustadt
Document number: E4.01.02
Revision: 1

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: Intro 3
Revision no: 1
–Intentionally left blank –

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 0-1
Revision no: 1
0Index
0Index ................................................................................................... 0-1
1Identification ....................................................................................... 1-1
1.1 Type Designation..........................................................................................1-1
1.2 Engine Identification.....................................................................................1-1
1.3Record of Revision........................................................................................1-2
1.3.1 List of Revision ................................................................................................... 1-3
1.3.2 List of incorporated Temporary Revisions ............................................................. 1-4
1.4 Design Holder ..............................................................................................1-5
1.5 Manufacturer ...............................................................................................1-5
1.6 List of Abbreviations .....................................................................................1-6
2General Information............................................................................ 2-1
2.1 Description and Using ...................................................................................2-1
2.2 Safety..........................................................................................................2-2
2.3 Safety Information........................................................................................2-2
2.4 Dimension and Volume .................................................................................2-3
2.5 Technical Data Sheet for E4P Engine..............................................................2-4
2.5.1 Engine Performance............................................................................................ 2-4
2.5.2 High power performance..................................................................................... 2-5
2.5.3 Fuel consumption ............................................................................................... 2-6
2.5.4 Propeller Setpoint Curve...................................................................................... 2-6
2.5.5 Engine and Gearbox Data Sheet .......................................................................... 2-7
2.5.6 Limitation Section ............................................................................................... 2-8
2.5.6.1 Oil .............................................................................................................. 2-8
2.5.6.2 Coolant ....................................................................................................... 2-9
2.5.6.3 Fuel ...........................................................................................................2-10
2.5.6.4 Fuel Grade .................................................................................................2-10
2.5.6.5 Speed ........................................................................................................2-11
2.5.6.6 Voltage ......................................................................................................2-11
2.5.6.7 Performance...............................................................................................2-11
2.5.7 Information Section ...........................................................................................2-12
2.5.7.1 Engine Oil ..................................................................................................2-12
2.5.7.2 Coolant ......................................................................................................2-12
2.5.7.3 Fuel ...........................................................................................................2-12
2.5.8 Operating Envelope ...........................................................................................2-13
3Delivery, Storage and Standstill Period .............................................. 3-1
3.1 Delivery .......................................................................................................3-1
3.2 Storage up to 6 months ................................................................................3-1
3.3 Storage over 6 months..................................................................................3-1
3.4 Engine depreservation ..................................................................................3-1
3.5Standstill Period ...........................................................................................3-2
4Operating Instructions ........................................................................ 4-1
4.1 Engine Start Procedure .................................................................................4-1
4.1.1 Pre-Start Inspection ............................................................................................ 4-1
4.1.2 Engine Start ....................................................................................................... 4-2
4.1.3 Warm Up ........................................................................................................... 4-2
4.1.4 Before Take-off Check......................................................................................... 4-3
4.1.5 During Flight Check ............................................................................................ 4-3
4.1.6 Engine OFF ........................................................................................................ 4-3
4.2 Low Oil Pressure...........................................................................................4-3
4.3 Restart in flight ............................................................................................4-4
4.3.1 Restart of engine by starter................................................................................. 4-4

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 0-2
Revision no: 1
5Emergency Procedures ........................................................................ 5-1
5.1 Power loss and abnormal engine behaviour ....................................................5-1
5.2 Low Oil Pressure...........................................................................................5-1
5.3 High Oil Temperature....................................................................................5-1
5.4 High Gearbox Oil Temperature.......................................................................5-1
5.5 Low fuel pressure .........................................................................................5-2
5.6 High Fuel Temperature .................................................................................5-2
5.7 High Coolant Temperature ............................................................................5-2
5.8 Engine Fire ..................................................................................................5-2
5.9 Electric power supply out of range .................................................................5-2
5.9.1 Restart of engine by windmilling .......................................................................... 5-2
6System Description.............................................................................. 6-1
6.1 Intake System..............................................................................................6-1
6.2 Exhaust System............................................................................................6-1
6.3 Fuel System .................................................................................................6-2
6.4 Coolant System ............................................................................................6-3
6.4.1 Standard Coolant System .................................................................................... 6-3
6.4.2 Coolant System with optional Gearbox Oil Cooler .................................................. 6-4
6.5 Lubricating System .......................................................................................6-5
6.6 Electrical System ..........................................................................................6-6
6.6.1 EECU Functions .................................................................................................. 6-8
6.6.2 Engine Speed and Power Regulation ...................................................................6-12
6.6.3 Error Handling ...................................................................................................6-14
6.6.3.1 Description of ECU Switch Over ...................................................................6-14
6.6.3.2 Resetting ECU caution in Operation .............................................................6-15
6.6.3.3 Caution Handling Table Software VC33_0_05_18_pre1 .................................6-16
7Additional Information ........................................................................ 7-1
7.1 Propeller Self Test (Automatic Run-Up Test) ...................................................7-1

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 1-1
Revision no: 1
1Identification
1.1 Type Designation
TC-Designation: E4
Model: E4P(Sales Name AE330)
For detailed information about available configurations refer to latest revision of Austro Engine Service
Bulletin MSB E4-002.
If not otherwise stated this manual is applicable to all available configurations.
1.2 Engine Identification
Relevant data for engine identification including the serial number is stated on an engine identification
plate, which is fixed onto the crankcase beneath the starter. For further questions contact Austro
Engine GmbH.
Fig. 1.1: Engine Identification plate

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 1-2
Revision no: 1
1.3 Record of Revision
All revisions of this manual are recorded in chapter “List of Revisions”.
All incorporated temporary revisions are recorded in chapter “List of incorporated Temporary Revisions”.
New or amended text is indicated by a vertical black line at the left hand side of the revised page, with
the revision number and date appearing at the bottom of the page.
Cover pages of temporary revisions are inserted in front the cover page of this manual. The other pages
of temporary revisions are inserted adjacent to or in front of the corresponding OM pages.
Temporary revisions are used to provide information on systems or equipment until the next ‘permanent’
revision of the Engine Manual.
It is the responsibility of the installer to ensure that this manual is maintained to a current status.
If the address or the ownership of the engine/aircraft changes, an address card has to be sent to Austro
Engines GmbH.

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 1-3
Revision no: 1
1.3.1 List of Revision
Re.
No.
Reason
Chapter(s)
Page(s)
Date of
Revision
Approval /
Date
0
First Release
All
All
26.Mar.2015
EASA /
26.Mar.2015
1
MDC-E4-377
All
All
15.Nov.2016
EASA /
29.Nov.2016
*) The technical content of this document is approved under the authority of DOA ref. EASA.21J.0399

Operation Manual
E4P
E4.01.02
Issue date: 15.Nov.2016
Page: 1-4
Revision no: 1
1.3.2 List of incorporated Temporary Revisions
Temporary Revision Number
Title of Temporary Revision
Incorporated with
Manual Rev.
OM-TR-MDC-E4-217d
Engine preservation
1
OM-TR-MDC-E4-359b
EECU Software VC33_x_05_19
1
OM-TR-MDC-E4-378
TBO extension of engine components
1
OM-TR-MDC-E4-382
EECU Software VC33_x_05_20
1
OM-TR-ODC-E4-008
Gearbox Oil Cooler
1
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