Auto Pro-Up DBL-STAR STD/MINI Manuale utente
1
DBL-STAR STD/MINI
Brake Drums & Rotors Lathe
OPERATING MANUAL
Auto Pro-Up Company. Revision: 02/17
Seongok-dong 732-1, Danwon, Ansan, Gyeonggi 15616 South Korea 82-34-4349009
2
Table of Contents
1. Premise
2. Safety Cautions
3. Receiving & Unpacking
4. Installation
5. Machine Description
6. Operating Panel Descriptions
7. Tool Bits
8. Chip Deflector
9. Arbor and Adapters Care
10. Mounting Rotors
11. Mounting Drums
12. Install Twin cutter
13. Install Drum Boring Bar and Clamp
13. Drum Micrometer Collar
14. Feed Device
15. Rotor Micro Dial
16. Drum Micro Dial
17. Maintenance
18. Electronic Components
3
1. PREMISE
DBL-STAR STD has been designed and built to ensure long lasting, high-level operating
reliability.
This operating manual is part of the machine. Keep this manual near the
machine for immediate reference.
Read carefully before use.
◆The user is responsible for the proper use of the machine in accordance with the
instructions found in this operating manual.
◆The manufacturer cannot be held responsible for damage to persons, animals and/or
objects due to improper use different to that illustrated in this operating manual.
◆The manufacturer reserves the right to make technical and aesthetic alterations to the
machine without prior notification.
The purpose of this operating manual is:
◆To provide the user with all the information needed to use the unit starting from
purchase.
◆To ensure maximum support for the personnel assigned to the use of the machine.
For any special needs or requests for technical assistance or spare parts, please contact the
manufacturer or local distributors.
This document may contain printing and grammatical mistakes.
The picture or illustration in this document may not correspond to the machine received with this
operating manual.
4
2. Safety Cautions
This machine is intended for use by QUALIFIED PERSONNEL only. Make certain all operators are
properly trained, know how to safely and correctly operate the unit.
1) Pre-Use Safety
Educating yourself about the lathe before using it can prevent many accidents. Read the user
manual before you start work. Examine the lathe for any loose, damaged or missing parts and
ensure that all parts are in place. Do not use the lathe if you notice any problems.
2) Wear Safety Glasses
Lathes often spit out chips and other pieces of hot, sharp metal. Wearing industrial safety
glasses, especially those with side shields, will protect your eyes from damage.
3) Clothing and Accessory Safety
Lathes can easily catch long sleeves and loose clothing. It's best to wear short sleeves or long
sleeves with fitted cuffs that cannot get caught and drawn into the lathe. Wear long pants and
sturdy work shoes to protect your legs and feet from hot metal. Remove any jewelry or wrist
watches that could get caught on the lathe. Pull back long hair as well.
4) Aligning Workpieces
Before you begin work, make sure drums and rotors are properly and squarely mounted before
starting lathe, and all parts are secure.
5) Cutting Safety
Keep your hands and fingers away from any moving parts or cutting tools. Never use your hand
to stop a moving parts. Instead, move the cutting tool away from the rotors or drums, turn off
the lathe and remove the work piece.
6) Use the Right Tool Only
Do not force a tool or an attachment to do a job for which it was not designed. It does not help to
do any job better.
7) Electrical Safety
Remove power from the unit before servicing. Avoid unintentional starting. Make sure the switch
is in the OFF position before plugging the machine in or performing any maintenance. If an
extension cord is necessary, a cord with a current rating more than that of the equipment should
be used at all times. Cords rated less current than the equipment may overheat. To reduce the
risk of electric shock, do not use on wet surfaces.
8) Clean Up Safety
Thoroughly clean your work area after using the lathe. Sweep up any metal pieces from the floor
or work area with a brush or broom. Do not touch the metal pieces with your hands as they may
cut or burn you. Do not use compressed air to blow the tool clean. Metal chips and dust may be
driven between machines parts and into bearings causing wear.
5
3. Receiving & Unpacking
The shipment is packed by standard export carton box. If any of the goods are shorted or
damaged, notify manufacturer at once.
6
In the shipment, there should be two separate carton boxes which contains standard
accessories with accessory check sheet. They are labeled as Pack 1 & Pack 2.
Pack 1 contains dry items while Pack 2 contains oil-treated items. All accessories on the
Pack 2 are oil or grease coated to protect machined surfaces from rust during ocean
transit.
Pack 1.
Pack 2.
4. Installation
1) Unbolt the lathe from the shipping pallet by using 11mm socket wrench.
2) Remove any packing materials and protective wrapping from the lathe.
3) Level the bench and bolt down with lag screws.
4) Be sure lathe is turned off. Plug lathe into a properly installed and grounded outlet.
5) Turn lathe on. Check for proper operation.
7
5. Machine Description
Accessory Rack
Accessory Rack
Removable Chip
Collector
Safety Guard
w/LED lights
Tool Tray
Power Cord
Control Box Fuse
Ventilated Motor
Assembly Cover
Horizontal
Adjustment Feet
Operating
Panel
X-Axis Feed
Handwheel
1.25”Arbor
& Arbor Nut
Limit Switch
Twin cutter
Dust Boot
Y-Axis Feed
Handwheel
8
Machine Dimensions
9
6. Operating Panel Description
The Lathe requires a single-phase power source of 110V, 60 Hz, fused at 10A for proper operation.
Should an extension cord be required use the one rated to handle this electrical specifications only.
Do not modify a cord or plug.
Emergency Stop
Switch
Rotor/Drum
Selection Switch
Power On/OFF
Switch
Feed Rate
Knob
Feed
On/OFF
Rotor/Drum
Indicators
10
7. Tool Bits
Use provided 4.0mm Allen wrench to unbolt tool bit holders. Then replace worn tool bits
with new bits by using flat-head screwdriver. NEVER operate the lathe with a worn or broken
tool bits. It can not only cause poor cut but also tool bit holders to contact the rotor or
drum surface. It may cause damage to the rotor, drum or even tool bit holders. Replace
worn or broken tool bits immediately with manufacturer’s recommended carbide inserts.
DBL-STAR STD uses TPGX110308 HTi10 carbide inserts made by Mitsubishi Materials.
8. Chip Deflector
When turning the disk, it is ESSENTIAL to attach chip deflector in order to achieve smooth cut. It
also dampens vibration and noise effectively while machining. You may experience poor-cut
without Chip Deflector so make sure to use it at all times. Chip Deflector is a consumable item and
has a limited lifetime. Replace as necessary to ensure smooth operation. To purchase replacement
pad, contact your local dealer or distributor.
Step.1
Step.2
Step.1
Place pads right on top
of the tool bits to ensure
best performance
Indice
