Avdel 73200 Tool Manuale utente

Instruction Manual

Original Instruction

73200 Tool

Hydro-Pneumatic Power Tool

Contents

Safety Instructions 4

Specification 5

Intent of Use 5

Tool Specification 5

Tool Dimensions 5

Putting into Service 6

Air Supply 6

Operating Procedure 6

Nose ssemblies 7

A delok® Nose Assembly Selection 7

Standard Nose Assembly Selection 7

Fitting Instructions 8

Servicing the Tool 10

Daily 10

Weekly 10

MolyLithium Grease EP 3753 Safety Data 10

Molykote® 55m Grease Safety Data 11

Molykote® 111 Grease Safety Data 11

Ser ice Kit 12

Maintenance 12

Dismantling Instructions 13

Assembly Instructions 14

General ssembly of Base Tool 73200-02000 15

Parts List for 73200-02000 16

Priming 17

Oil Details 17

Hyspin® VG32 Oil Safety Data 17

Priming Kit 18

Priming Ports 18

Stroke Setting 18

Initial Priming Procedure 19

Top-up Priming Procedure 20

Fault Diagnosis 21

Declaration of Conformity 22

LIMITED W RR NTY

vdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal

operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance

with product literature and instructions, and (2) confirmation by vdel of such defect, upon inspection and testing. vdel makes the

foregoing limited warranty for a period of twelve (12) months following vdel’s delivery of the product to the direct purchaser from vdel.

In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for

the purchase price at vdel’s option. THE FOREGOING EXPRESS LIMITED W RR NTY ND REMEDY RE EXCLUSIVE ND RE IN LIEU

OF LL OTHER W RR NTIES ND REMEDIES. NY IMPLIED W RR NTY S TO QU LITY, FITNESS FOR PURPOSE, OR

MERCH NT BILITY RE HEREBY SPECIFIC LLY DISCL IMED ND EXCLUDED BY VDEL.

vdel UK Limited policy is one of continuous product de elopment and impro ement and we reser e the right to change the specification of any product without prior notice.

Safety Instructions

This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating or servicing

this tool.

Do not use outside the design intent.

Do not use equipment with this tool/machine other than that recommended and supplied by A del UK Limited.

Any modificati

on undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by

A del UK

Limited or their representati es, shall be the customer’s entire responsibility. A del UK Limited will be pleased to ad ise upon any proposed

modification.

The tool/machine must be maintained in a safe working condition at all times and examined at regular inter als for damage and

function by

trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in A del UK Limited procedures.

Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact A del UK Limited with your

training requirements.

The tool/machine shall at all times be operated in accorda

nce with rele ant Health and Safety legislation. In the U.K. the “Health

and

Safety

at Work Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be directed to

A del UK Limited.

The precautions

to be obser ed when using this tool/machine must be explained by the customer to all operators.

Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remo e a nose assembly.

Do not operate a tool/machine that

is directed towards any person(s) or the operator.

Always adopt a firm footing or a stable position before operating the tool/machine.

Ensure that ent holes do not become blocked or co ered and that hoses are always in a good condition.

The

opera

ting pressure shall not exceed 8.5

bar.

Do not operate the tool if it is not fitted with a complete nose assembly unless specifically instructed otherwise.

Care shall be taken to ensure that spent stems are not allowed to create a hazard.

The tool must be fitted with an undamaged pintail deflector before operating.

When the tool is fitted with a stem deflector, it should be rotated until the aperture is facing way from the operator and ot

her

person(s)

working in the icinity.

When using the tool, the wearing of safety glasses is required both by the operator and others in the icinity to protect aga

inst

fastener

ejection, should a fastener be placed ‘in air’.

Take care to a oid entanglement of loose clothes, ties, long hai

r, cleaning rags etc. in the mo ing parts of the tool which should

be kept dry

and clean for best possible grip.

When carrying the tool from place to place keep hands away from the trigger/le er to a oid inad ertent start up.

Excessi e contact wi

th hydraulic fluid oil should be a oided. To minimi

e the possibility of rashes, care should be taken to wash

thoroughly.

C.O.S.H.H. data for all hydraulic oils and lubricants is a ailable on request from your tool supplier.

Glo es shall be worn

at all times.

Specification

Intent of Use

The hydro-pneumatic 73200 is designed to place A del® lockbolt and breakstem fasteners.

For a complete tool, order a base tool part number 73200-02000 and select a nose assembly from the Nose Assemblies section on page 7 to suit

your application.

The safety instructions must be followed at all times.

Tool Specification

ir Pressure

Minimum

–

Maximum

–

7.0

bar

(

–

102

lbf/in

)

Free ir Volume Required

@ 5.0 bar / 73

lbf/in

14.

litres

@ 7.0 bar / 102

lbf/in

19.9

litres

Stroke

Minimum

(0.79 in)

Pull Force

@ 5.0 bar / 73 lbf/in

25.9 kN (5823 lbf)

@ 7.0 bar / 102 lbf/in

36.2 kN (8138 lbf)

Cycle Time

Approximately

econds

Noise Level

Less than

Aeq,T =

dB(A)

Weight

Without nose equipment

4.9

g (

)

Vibration

Less than

2.5

m/s

Tool Dimensions

All dimensions are shown in millimetres.

Putting into Service

ir Supply

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems

on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool

maintenance.

Air supply hoses should ha e a minimum effecti e working pressure rating of 150% of the maximum pressure produced in the system or 10 bar,

whiche er is the highest. Air hoses should be oil resistant, ha e an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST ha e a minimum bore diameter of 6.4 millimetres or ¼ inch.

Operating Procedure

I M P O R T N T

Do not attempt to break off a pintail without the installation of a collar. This will cause the unsecured portion of the pintail to eject from the

nose at a high speed and force.

When installing lockbolt products:

•Ensure that the correct nose assembly is fitted.

•Connect the tool to the air supply.

•Push the A delok® pin through the application hole.

•Place the collar on the pin (orientate as shown).

•Keeping the head of the pin against the application, push the tool on to

the protruding pin tail.

•Fully depress the trigger. One cycle will ensure that the collar is swaged

into the lock groo es of the pin and that the pin breaks at the breaker

groo e.

•Release the trigger. The tool completes its cycle by pushing itself off the

collar and ejecting the pin tail at the rear.

When installing breakstem products:-

•Ensure that the correct nose assembly is fitted.

•Connect the tool to the air supply.

•Insert the fastener stem into the nose of the tool.

•Bring the tool with the fastener to the application to the application so that the protruding fastener enters squarely into the hole of the

application.

•Fully depress the trigger. The tool cycle will broach the fastener.

•Release the trigger. The tool completes its cycle.

Nose ssemblies

vdelok® Nose ssembly Selection

A delok® nose equipment is a ailable in four types. It is essential that the correct nose assembly is fitted prior to operating the tool.

VDELOK® NOSE SSEMBLY SELECTION

NOSE EQUIPMENT

DESCRIPTION

P RT NO.

inch

3/16"

Vertical Flats

0.812

0.625

2.120

1.000

07200

02500 *

3/16"

Horizontal Flats

0.812

0.625

2.120

1.000

07200

02700 *

1/4"

Vertical Flats

0.812

0.625

2.120

1.000

07200

02600 *

1/4"

Horizontal Flats

0.812

0.625

2.120

1.000

07200

02800 *

1/4"

Horizontal Flats (Stepped)

0.812

0.625

2.120

1.000

200

03300 *

1/4"

Round

0.812

2.120

07200

03500 *

5/16"

Horizontal Flats

1.060

23.6

0.930

3.580

1.580

07220

02700

5/16"

Horizontal Flats (Stepped)

1.060

23.6

0.930

3.700

1.830

07220

03400

5/16"

Round

1.060

3.580

07220

05600

3/8"

Round

1.060

2.750

07220

02000

3/8"

Round (Stepped)

1.060

74.2

2.920

07220

03500

3/8"

Short

1.060

25.2

0.992

1.450

1.250

07220

06100

* It is necessary to use adaptor kit (part number 73200-04300) to fit these nose assemblies to the tool.

Stepped an ils gi e a less se ere deformation of the collars thus allowing placing of A delok® in softer materials like plastics, wood, etc.

Standard Nose ssembly Selection

The fasteners below can also be placed on the 73200 tool. It is essential that the correct nose assembly is fitted prior to operating the tool.

ST ND RD NOSE SSEMBLY SELECTION

F STENER

NOSE EQUIPMENT

N ME

DESCRIPTION

P RT N

AVBOLT®

3/16" (4.8mm)

Refer to 07900

00905 datasheet

07220

8100

1/4" (6.4mm)

Refer to 07900

00905 datasheet

07220

07500

5/16" (8.0mm)

Refer to 07900

00905 datasheet

07220

07700

∆

AVSEAL® II

11mm Standard