BAK PLANON Manuale utente
BAK Thermoplastic Welding Technology Ltd 1
OPERATING INSTRUCTIONS
Overlap welding machine type PLANON / ROO ON
This operating manual must be available to the operating personnel at all times. Read the
operating instructions carefully before use and keep for further reference.
APPLICATION
The lanOn is an automatic welding machine for overlap welding to weld tarpaulin and
convert membranes and coated fabrics.
Type of seam: Welding seams can be confected in 20, 30 or 40mm width, depending on the
particular equipment.
Distributed by: BEST MATERIALS LLC
Ph: 800-474-7570, 602-272-8128 Fax: 602-272-8014
BAK Thermoplastic Welding Technology Ltd 2
SECURITY WARNING
Danger of life when opening the tool as live components and connections are
exposed. Unplug the tool before opening it.
• Danger of fire and explosion in case of incorrect use of the welding machine
especially near combustible materials. Never use the welding machine in
hazardous or inflammable areas. Heat can reach combustible materials which
are hidden. Do not point the hot air stream onto the same position for a long
time.
Danger of burns! Do not touch the hot air tool when it is still hot. Let the tool
cool down.
Connect the tool to a socket outlet with protective earth conductor. Any
interruption of the protective earth conductor within or outside the tool is
dangerous! Use only extension cables with a protective earth conductor!
VORSICHT
The voltage rating stated on the tool should correspond to the mains voltage.
Maintain the maximal allowed impedance
Z
max
= 0.301Ω + j 0,188Ω. Consult
your local electricity board if necessary.
For personal protection, we strongly recommend to connect the tool to a RCCB
(Residual Current Circuit Breaker) before using it on construction sites.
Do not leave the tool unobserved!!! The tool must not be used by children or
people with limited physically, sensory or mental ability. Children must be
supervised to prevent that they play with the tool.
rotect the tool from damp and wet!
WARNING
• If the supply cable gets damaged, it has to be replaced by the manufacturer, the service
centre or by a qualified person, to avoid danger.
• The tool must not be used by personnel with just little experience and/or lacking
knowledge. Except when supervised by a qualified and for their safety responsible
person or when advised how to use the tool. Children must not use the tool.
• Because of the enormous fire danger the operating personnel must be specially
advised and regularly instructed.
• Fire can occur, if the machine is not used carefully.
• A fire extinguisher must be within reach in the work area.
• There is a great risk of fire, when the machine stops, because of any disturbance and
the hot air tool is running (max. temperature of the air flow 600°C). Therefore,
specific attention should be turned to the subsurface and the processing material.
BAK Thermoplastic Welding Technology Ltd 3
• The machine must not be used on inflammable subsurface (e.g. housetops and floors
made of wood)
• The tool must be protected from damp and wet because of its protection mark I 20.
• When using the machine on roofs and tables it could fall down because of its
automatic drive. To avoid a fall, necessary arrangements must be made.
• The welding machine is able to operate up to a max. raise or fall of 30°.
• Warning: Danger of poisioning! While processing thermoplastics or similar material
gases occur, which may be poisonous. Avoid inhaling the smoke, even if it seems to
be harmless. Make sure the workplace is well ventilated or wear a dust mask.
OPERATIONAL SA ETY
The welding machine is manufactured after generally accepted rules of technology.
At the same time, the latest safety standards have been regarded, so that work related risks for
life and health of the operating personnel can be eliminated when the machine is used
conventionally.
DANGER ZONE
The main danger zone of the welding machine is the nozzle which can be heated up to 600°C.
It is suggested to wear heat protection gloves.
Swivelling in the nozzle can cause crushing.
.
!!!Danger of burns in the working area!!!
BAK Thermoplastic Welding Technology Ltd 4
SECURITY ADVICE
The following warning symbols show the existent risks:
Risk of crushing Risk of burns
The operator is responsible for the compliance of the safety related standards.
Before starting up of the machine the operator must be instructed about these standards.
TECHNICAL DATA
Voltage V 230
Frequency Hz 50
ower consumption W 3500
Max. power input A 15.5
Temperature °C 20 – 600
Drive m/min. 0.6 – 12.0
Max. air flow (20°C) l/min. 500
Noise level (EN ISO 11203) dB(A) 64
Dimensions mm (L x B x H) 460 x 360 x 310
Weight with 5m cable kg 14
rotection class I 20
Conformity symbol
rotection class 1
Available on demand in 120V. Other voltages on request.
DESCRIPTION O UNCTIONS
Heating system:
The hot air temperature is steplessly adjustable and electronically controlled. According to the
material thickness the nozzle can be adjusted steplessly.
Welding pressure:
The welding pressure can be changed by addition or reduction of weight.
Drive:
The drive is steplessly adjustable and electronically controlled. The control system is designed
in a way, that the adjusted speed remains constant, independent from the load.
BAK Thermoplastic Welding Technology Ltd 5
ADJUSTMENTS BE ORE THE WELDING
Basic adjustment:
Perform adjustments only in cold condition (Danger of burns!).
Nozzle adjustment:
• Loosen the screws on the bracket to change adjustments on the nozzle. See below
drawings for the recommended adjustments.
Guide roller adjustment:
• Bring the welding machine into the welding position.
Outside edge of the overlap, outside edge of the pressure roller and outside edge of the guide
roller must form a line (see drawing).
WELDING PARAMETER
Attention: Before the welding make a welding test to find out the welding parameters.
Welding temperature:
Adjust the welding temperature using the potentiometer. Do not start with the welding before
the set temperature has been achieved.
Welding speed:
Adjust the welding speed using the potentiometer.
The drive starts automatically when the nozzle is swivelled in.
38
-
42
1,5mm
BAK Thermoplastic Welding Technology Ltd 6
According to the geomembrane liner or film and climatic influence, adjust the welding speed
using the potentiometer.
Welding pressure:
The self-weight of the machine transfers the welding pressure directly onto the pressure roller.
TOOL DESCRIPTION
1 Main switch ON / O
2 Drive manual ON
(only when the button is pressed)
3 Adjustment air flow
4 Adjustment welding speed
5 Heating ON / O
6 Adjustment welding temperature
7 Hot air tool
8 Guide roller
9 Carry handle
10 Weight
11 Lifting device
12 ressure roller
WELDING
Operating condition:
• Maintain the maximal allowed impedance
Z
max
= 0.301Ω + j 0,188Ω. Consult your
local electricity board if necessary.
• Check adjustment of the nozzle.
• The mains supply must conform to ICE 60364 standard as well as to the national
standards.
• Connect the machine to the mains. The voltage rating stated on the tool should
correspond to the mains voltage.
• When using extension cords the minimum diameter of the cable must be observed.
Cord length up to 25 m, cord diameter 3x2.5 mm².
Welding procedure:
• Adjust the welding parameters.
• The welding temperature must be reached.
• osition the welding machine on the overlapped geomembrane liner or film.
• Align the guide roller to the overlap.
• Lower the hot air tool and slide the nozzle between the overlapped geomembrane liner
or film.
1
4
3
6
7
8
9
10
11
12
5
2
BAK Thermoplastic Welding Technology Ltd 7
• Guide the welding machine along the overlapping. Always watch the position of the
guide roller.
• After welding lower and raise the hot air tool.
• Turn off the heating with the switch on the hot air tool and allow the welding nozzle to
cool down.
• Switch off the tool with the main switch.
MOUNTING
!!!ATTENTION!!!
ALWAYS unplug the tool before mounting on the tool!!!
1.0. Change of the heating element:
1.1. Swivel out and lock the hot air tool
1.2. Loosen four screws at the flange of the nozzle
1.3. Draw off the nozzle
1.4. Draw off the mica tube (be careful – fragile)
1.5. Demount the gasket
1.6. Draw off the broken heating element
1.7. Insert the new heating element – watch the marking
1.8. Mount the mica tube
1.9. Slide on the gasket, position the boreholes
1.10. Slide on the nozzle and affix with 4 screws
1.11. Readjust the nozzle, as described above
2.0. Adjustment of the welding seam width to 20 / 30 / 40 mm: attachment accessory no. 2 -
lanOn
3.0. Mounting of the hem kit: attachment accessory no. 3 - lanOn
4.0. Mounting of the keder accessories/kit: attachment accessory no. 4 - lanOn
5.0. Mounting of the tape welding accessories/kit: attachment accessory no. 5 - lanOn
6.0. Mounting of the vandalism kit: attachment accessory no. 6 – lanOn
7.0. Mounting of the additional weight: attachment accessory no. 7 – lanOn
!!! THE INSTALLATION INSTRUCTIONS 2.0. to 7.0. ARE ENCLOSED WITH THE
ACCESSORIES !!!
ACCESSORIES
Get the best result by using BAK-accessories and spare parts.
Further information can be found in our brochures.
BAK Thermoplastic Welding Technology Ltd 8
MAINTENANCE
• Clean the welding nozzle with a wire brush (5201330).
• Check if the mains cable and the plug are not electrically or mechanically damaged.
TRANSPORT – HANDLING – STORING
Transport:
The welding machine is packed appropriately and must be protected from humidity.
Handling:
Check the shipment of completeness and transport damages. In case of transport damage the
defect must be confirmed in written form at the time of delivery by the carrier. The seller
must be informed as well.
Storing:
In case of temporary storage the welding machine has to be kept packed and must be
protected from humidity. In case of damages occurred by improper storage no warranty claim
can be submitted.
WARRANTY AND LIABILITY
Warranty and liability apply from the date of purchase (documented by the invoice/delivery
note) according to the currently valid general terms of business of BAK. BAK refuses any
warranty for devices which are not in their original condition. BAK-devices may never be
converted and/or modified.
BAK reserves the right to deny any responsibility if this is ignored.
No liability can be assumed by BAK for incorrect installation and/or use as well as natural
wear and tear of the device (e.g. heating elements).
SERVICE AND REPAIR
The welding machine should be checked by an authorised service centre approx. every 1000
hours of running time.
Inspections and repairs have to be executed exclusively by BAK authorised service centres.
For repairs send the well packed machine to your nearest BAK service centre.
BAK Thermoplastic Welding Technology Ltd 10
SPARE PARTS DRAWINGS AND LISTS
Framework and drive
5230021
5230059
5230039
5230020
5230038
5230177
5230014
5230012
5230116
5230124
5230160
5230161
5230060
5230062
5230061
5230096
5230019
5230082
5230040
5230025
5230022
5230064
5230047
5230013
5230043
5230044
5230037
5230036
5230097
5230055
5230108
5230114
5230121
5230045
5102503
5102504
5100985
5114229
5230041
5230054
5230112
5230064
5230162
5230077
BAK Thermoplastic Welding Technology Ltd 11
5230103
5230089
5230100
5230071
5230057
5230067
5230056
5102236
5230034
5230093
5230106
5230116
5230094
5230066
5230027
5230113
5230065
5230046
5230056
5230073
5230015
5230030
5230107
5230018
5230097
5230087
5230085 5230104
5230092
5230153
5230152
5230151
5230058
5230031
5230032
5230033
5230017
5230055
5230035
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