Banner SureCross DX80 Manuale utente

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 1 of 18 www.sensonix.com •763.519.7042

RF by

DX80 Gateway Installation & Operation Manual

•Operates in 902-928MHz ISM

Spectrum

•FHSS operation

•RF configurations – up to 150 mw

•External antenna connection

•RS232 / RS485

•2 Analog In (4-20ma)

•2 Analog Out (4-20ma)

•2 Digital In

•2 Digital Out

•10-30v DC

•LCD, Control buttons, LED

indicators

•Stand alone operation

•DX80 - NEMA 6, IP67 enclosure

The gateway and endpoint nodes communicate over multiple wireless channels within the 902-928MHz

ISM Spectrum. Different configurations of internal & external antennas and different RF power options

allow you to customize the wireless range from a few feet to > 10000’. The implementation of FHSS

methodology allows for reliable communications even in harsh industrial environments. The gateway

station and endpoint nodes communicate with acknowledge handshaking to verify reception of data. Error

checking is also performed to validate the data transmission.

The Gateway and Endpoint node communications always collect signal strength information. The

collected data can help gauge the strength and performance of the wireless signals. The received signal

strength can be adjusted by various parameters such as the TX power settings and Receiver Sensitivity

Modes. Hardware configurations can also impact the signal strength, such as internal / external antenna and

antenna placement.

Features

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 2 of 18 www.sensonix.com •763.519.7042

1 Mechanical

Low Profile DX80 enclosure, a two connector model is shown. A DX80 gateway unit

in a single connector model is also available

All DX80 mechanical enclosures

Model # Description Euro Connectors High

Profile Low

Profile

LPGW1 Line Powered Gateway 1 female, 1 male X

LPGW2 Line Powered Gateway 1 male, 8 pin X

LPEN1 Line Powered Endpoint Node 1 female, 1 male X

BPDEN1 Battery Powered Endpoint Node 1 male, 8 pin X

BPMIEN1 Battery Powered Endpoint Node 1 female connector X

BPTMPEN1 Battery, RTD Endpoint Node 2 female connectors X

BPTMPEN2 Battery, Thermocouple Endpoint Node 1 female connector X

BPMG1 Battery, Magnetic Endpoint Node No connectors X

Preliminary Information

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Sensonix Incorporated •Plymouth, MN USA 3 of 18 www.sensonix.com •763.519.7042

Junction Box

Junction box models – euro connectors, glands,

Euro-style connector or glands?

Mounting holes

Wiring diagram

PC Board with Terminals to identify connection.

Preliminary Information

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Sensonix Incorporated •Plymouth, MN USA 4 of 18 www.sensonix.com •763.519.7042

Thermocouple &

Compensation

Thermistor

DX80 Battery

powered TC

endpoint node

123456

Serial

Interface

Third

Party

PLC

DX80 Line

powered

gateway

24Vdc

power

supply

123456

Junction

Box

QT50

DX80 Battery

powered

endpoint node

Digital sensors

for tank hi/lo

123456

Junction

Box

2 Mounting & Electrical Connections

2.1 Placement

A wireless network can be hindered by radio interference as well has obstructions in the path of the

receiver and transmitter. When planning for the best location to install the wireless gateway or endpoint

node, it is best to be able to monitor the signal strength relative to the positions of the devices. A built in

diagnostic called ‘site survey’ continuously monitors signal strength and displays the information on the

gateway front panel LCD. Use this diagnostic tool to confirm signal quality before fixing devices for

permanent installation. (Refer to the

section on Front Panel Operation.)

Avoid placement of the wireless

units in extreme temperatures, high

vibration and high shock areas. The

DX80 is IP67 compliant and designed for

all types of environments but continued

exposure to harsh environments will

shorten the product life.

Although the DX80 devices are

considered maintenance free, try to avoid

installation in an unserviceable location.

Only place the DX80 devices in

ambient operating temperatures of -40°C

to 85°C.

2.2 External Antenna

For optimal RF communications the

external antenna should be vertically

mounted. A clear line of sight between

gateway and nodes is ideal.

Only Banner approved external

antenna should be connected to DX80 devices. Unsuitable antenna may void the user’s authority to operate

the equipment. The approved antennas are listed in the accessory section.

2.3 Mounting hardware requirements

DX80 devices have four #10 screw holes used for mounting the device vertically or horizontally. The

screws should not be tightened more that XX ft/lbs.

Keep in mind sufficient clearances for the external antenna, euro-style connectors and for viewing the

LCD display. The bottom unit dimensions are supplied in the mechanical section of this document.

2.4 Mounting accessories

DIN rail mounting hardware

Antenna mounting hardware, cables

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 5 of 18 www.sensonix.com •763.519.7042

2.5 Euro-Style Connectors

The Gateway devices have 8-pin or 12-pin euro-style connectors. The pin numbering and wire color is

identified below. The signal wire to pin number association table identifies all wires for the DX80

Gateway.

2.5.1 8-pin Euro-Style Wiring (models LPGW2, BPDEN1)

Signal to pin association for 8-pin Euro-Style connectors. DX80 Gateway models

DX80 internal 8-pin Euro Style Connector

(male)

* Looking at the pin end

8-Pin Euro-Style Cable

LPGW2 –

Line Powered

Gateway

Internal

Wire

Color

Cable

Wire

Color

#Euro QD1 male

White White 1

Brown Brown 2 10-30Vdc

Green Green 3 DigitalInput

Yellow Yellow 4 Courtesy Ground

Gray Gray 5 NMOS Output

Red Pink 6

Blue Blue 7 Ground

Violet wire 8 Shield

Euro-Style

Connector

Preliminary Information

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Sensonix Incorporated •Plymouth, MN USA 6 of 18 www.sensonix.com •763.519.7042

2.5.2 12-pin Euro-Style Wiring

Signal to pin association for 12-pin Euro-Style connectors. DX80 Gateway models

Looking at the connection pin end

Internal

Wire Color

Cable

Wire

Color Pin # Euro QD1 female Euro QD2 male

White White 1 -

Brown Brown 2 10-30Vdc Output 10-30Vdc Input

Green Green 3 Analog In1 (4-20mA) RS485 -

Yellow Yellow 4 Analog Out1 (4-20mA) RS485 +

Grey Grey 5 Analog In2 (4-20mA) RS485 Signal Gnd

White/Red Pink 6 Analog Out2 (4-20mA) -

Blue Blue 7 Ground Ground

Red Red 8 - RS232Tx

Orange Orange 9 DigitalIn1 RS232Rx

White/Black Tan 10 DigitalOut1 -

Black Black 11 DigitalIn2 -

Violet Violet 12 DigitalOut 2 -

LPGW1 –

Line Powered Gateway

Euro-Style Connector

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 7 of 18 www.sensonix.com •763.519.7042

2.6 ModBus Communications, RS232 / 485 (model LPGW1)

The gateway interface is controlled using the Modbus RTU protocol. The gateway device operates as

a Modbus slave device with a programmable slave address in the range of 01-99. The serial interface is set

up with factory default parameters of 19.2k baud, one start bit, two stop bits, no flow control and a slave

address of ‘01’.

The following Modbus function codes are supported. For DX80 configuration commands and DX80

user commands refer to the DX80 Interface Protocol document.

Type Function

Code Description

Modbus Cmd 1 0x1 Read Coils, 1 – 2000 contiguous status of coils

Modbus Cmd 2 0x2 Read Discrete Inputs, 1 – 2000 contiguous status of discrete inputs

Modbus Cmd 3 0x3 Read Holding Registers, 1 – 125, contiguous block of holding regs.

Modbus Cmd 4 0x4 Read Input Registers, 1 – 125, contiguous block of input registers

Modbus Cmd 5 0x5 Write Single Coil

Modbus Cmd 6 0x6 Write Single Register

Modbus Cmd 15 0xF Write Multiple Coils, 1 – 0x7B0 force multiple coils, ON or OFF

Modbus Cmd 16 0x10 Write Multiple Registers, 1 – 0x78, contiguous block of registers

The gateway front panel LED’s are used to display information about the Modbus serial

communications.

LED1

•‘GREEN’ when power is applied and the gateway is operational.

•‘RED’ indicates a system error has occurred. Review the LCD display for further

information.

LED2

•‘YELLOW’ signifies a frame reception or sending.

•‘RED’ signals an internal Modbus error has occurred.

•Flashing ‘RED’ indicates a communications fault or configuration error.

The RS485 connections are on the 12-pin euro-style male connector QD2 on the gateway. See the Euro

Connector Diagram section in this manual

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 8 of 18 www.sensonix.com •763.519.7042

3 Setup & Operation

3.1 DX80 Front Panel

The DX80 front panel picture helps identify

each switch, button and LED. The rotary switches in

the middle of the round window are identified as a

10’s switch (left switch) and a 1’s switch (right

switch). The value for each rotary switch is 0 – 9.

The rotary switches define different parameters

depending upon the current operating state and

whether the device is a gateway or node.

During Run Mode the gateway rotary switches

define the device information to display; the node

switches indicate the node ID number.

During configuration of the Network ID, the

rotary switches indicate the network ID number on

both the gateway and the node.

During configuration of the Modbus slave

number the gateway rotary switches indicate the

Modbus slave number 01-99.

During Site Survey operations the gateway

switches define the node ID number; the node rotary

switches define the node ID number.

The gateway front panel LED’s are used to display information about the Modbus serial

communications

LED1

•‘GREEN’ when power is applied and the gateway is operational.

•‘RED’ indicates a system error has occurred. Review the LCD display for further

information.

LED2

•‘YELLOW’ signifies a frame reception or sending.

•‘RED’ signals an internal Modbus error has occurred.

•Flashing ‘RED’ indicates a communications fault or configuration error.

The gateway LCD panel will display a variety of information about the gateway and wireless system.

3.2 Power on / Power Off

The gateway and nodes can be powered up or powered down with button 1. When the device is

powered down (sleep mode), depress button 1 for 2-3 seconds, the device will activate. Holding down

button1 for 2-3 seconds when the device is active will cause the device to power off. The wireless devices

are not operational when in Sleep Mode.

Preliminary Information

Banner Engineering Corp •Minneapolis, MN USA www.bannerengineering.com •Tel: 763.544.3164

Sensonix Incorporated •Plymouth, MN USA 9 of 18 www.sensonix.com •763.519.7042

3.3 Set-up / Configuration

The gateway and nodes must be configured to create a communications link. A properly running

wireless network will be indicated on each endpoint node by LED1 flashing green every second. (The

gateway LED’s monitor the Modbus host link)

Complete the following configuration steps to set up the wireless link.

DC power or Battery power applied to all devices and powered up. (out of sleep mode) (See 4.2 Power

on / Power off)

Gateway Set-up –

•Rotary switches = ‘00’

•Network ID set to a common value for the entire wireless network. The factory default is ‘01’

and will work for most single network installations. (See Setting the Network ID to change

the network ID)

•The Modbus slave number must be set to a unique number compared to other slaves on the

serial host bus. This is only required if using a host interface with the gateway.

Node / Endpoint Set-up –

•Rotary switches = unique number for each node in the wireless network. 01-99, 00 is not valid

•LED1 will blink GREEN every second when a RF communications link is established.

•LED1 will blink RED every 3 seconds when a node is not communicating with the gateway.

*Some endpoint nodes may require up to 20 seconds after power-on to synchronize with the gateway.

3.4 LabView Configuration

Node configuration, Sensor configuration,

System Parameters – dynamic TDMA

Preliminary Information

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Sensonix Incorporated •Plymouth, MN USA 10 of 18 www.sensonix.com •763.519.7042

3.5 Front Panel Operation

The front panel rotary switches and push button switches control the display information and

configuration of the DX80 devices. The flow diagram below shows the button sequences and operational

flow for what is possible with the DX80 Gateway.

Sleep

Mode

RUN

Run Mode CONFIG

Config

DIAG

Diagnostics sc.1

sc.1

sc1

Site Survey Start

Dev Warn / Err

Name A

Name B

Name C

RF Msg

S/W RF rev high

S/W RF rev low

S/N high

S/N low

Mod high

Mod low

Point 0 status

Point 1 status

Point N status

DEVINF

Device Info

sc.2

S/W Cm rev high

S/W Cm rev low

dc.2

Password

protect,

Rotary Sw

sc.2

Dev Warn / Err

Sys Warn / Err

Password

protect,

Rotary Sw

sc.2

FACTRY

Factory

sc.2 dc.2

sc.1

Rotary switches

define device

Rotary switches

define device

Rotary switches

define device

Production high

Production low

sc.1

dc.2

Config Start

RF Baud

Network ID

ModBus Baud

ModBus Slave ID

hold.1

hold.1 = press and hold button 1 for 2-3 seconds

sc.1 = single click button 1

sc.2 = single click button 2

dc.2 = double click button 2

From a powered-off state, press and hold button 1 for 2-3 seconds will turn on the Gateway or Node.

From any state, press and hold button 1 for 2-3 seconds will turn off the Gateway or Node. Configuration

steps not fully completed before going into sleep mode will be lost.

3.5.1 Operating States

Sleep Mode – This is the off state for all devices. Sleep mode can be entered or exited by holding

button 1 for 2-3 seconds regardless of the current state. All LED’s will be turned off in this state. (The LCD

display will be turned off for DX80 devices with an LCD display)

Run Mode – (LCD display = ‘RUN’) This is the default operating state for normal operation. Out of

sleep mode the device will transition into run mode. If no buttons changes are detected the gateway will

display device information. The rotary switches on the gateway will define which device information to

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