Bar Comet AX Series Istruzioni per l'installazione

HIGH PRESSURE PUMPS

(IT)

(EN)

WARNING. Read the instructions before using and assembling.

(FR)

(ES)

(DE)

EN

ASSEMBLY, OPERATION AND MAINTENANCE INSTRUCTIONS

USO E MANUTENZIONE

FW - FW2

TW - SW

659

LW - ZW

213

BW - AW

213

15 12

A B C

F E

cdef

bhi

FOREWORD

is manual consists of two distinct parts.

erstisintendedforboththeenduserandtheSkilled Technician and contains the pump operation and

maintenance instructions; the second is dedicated to the Skilled Technician onlyandprovidesinstructions

for the correct integration of the pump in the end machine and for special maintenance.

BySkilled Technician is meant:

• theManufacturerofthemachine(e.g.,highpressurecleaner)inwhichthepumpisintegrated(fromnow

on,whenreferenceismadeto“machineinwhichthepumpisintegrated”,thismayalsoreferto“systemin

whichthepumpisintegrated”,suchas,forexample,inthecaseofapumpingstation);

• aperson,normallybelongingtotheaer-salescentre,specicallytrainedandauthorisedtoperformspecial

maintenancejobsandrepairsonthepumpandonthemachineinwhichthisisintegrated.Itshouldbe

rememberedthatjobsontheelectricalpartsmustbeperformedbyaSkilled Technician who is also a

Professional Electrician,meaningapersonprofessionallyqualiedandtrainedtocheck,installandrepair

electricalapparatusina“workmanlike”mannerandinaccordancewiththelawsapplicableinthecountry

where the machine integrating the pump is installed.

PART ONE

GENERAL INFORMATION

Carefullyreadthismanualandthemanualofthemachineinwhichthepumpisintegrated:always carefully

comply with the instructions contained in them.

Specialcaremustbegiventoreadingthepartsofthetextmarkedbythesymbol:

WARNING

inasmuchasthesecontainimportantsafetyinstructionsconcerningpumpoperation.

e Manufacturer disclaims all liability relating to damage caused by:

• failuretoabidebythecontentsofthismanualandthemanualofthemachineinwhichthepumpisintegrated;

• thepumpbeingusedinwaysotherthanthoseindicatedinthe

“INTENDED USE”

paragraph;

• thepumpbeingusedinwayscontrarytoapplicablelawsonsafetyandpreventionofworkaccidents;

• tamperingwiththesafetydevicesandwithmaxoperatingpressurelimitation;

• incorrectassemblyandinstallation;

• incorrectmaintenance;

• changesmadeorjobsdoneonthepumpwithoutthepermissionoftheManufacturer;

• useofnon-originalsparepartsorwhicharenotsuitableforthepumpmodel;

• repairsnotperformedbyaSkilled Technician.

USING AND LOOKING AFTER THE MANUAL

WARNING

•ismanualcompletesthatofthemachineinwhichthepumpisintegrated:readallthemanualscarefully.

emanualmustbedeemedanintegralpartofthepumpandmustbelookedaerforfuturereferenceand

keptinaprotectedplacewhereitcaneasilybereferredtoincaseofneed.

emanualcontainssafetyprecautionsfortheoperatorandthosesurroundinghim/herandfortheprotection

of the environment.

Incase ofdeteriorationorloss, anewcopymustberequestedfromtheManufacturerorfroma Skilled

Technician.

Intheeventofthemachineinwhichthepumpisintegratedbeingtransferredtoanotheruser,pleasealso

include this manual.

eManufacturerreservestherighttomakealltheamendmentsrequiredtoupdateandcorrectthispublication

without prior notice.

SYMBOLS

esymbol:

WARNING

markingcertainpartsofthetextindicatesalikelychanceofinjurytopersonsunlesstherelativeprescriptions

and indications are followed.

esymbol:

CAUTION

markingcertainpartsofthetextindicatesthepossibilityofdamagingthepumpunlesstherelativeinstructions

are followed.

SPECIFICATIONS AND TECHNICAL DATA

ersttwolettersofthe pumpmodel code(LW,FW,ZW,etc.)allowidentifyingthespecicmodel(an

exceptionisrepresentedbythesecondseriesofFWpumps,whichisindicatedbyFW2).

AX BX BW AW LW ZW

MECHANICAL CONNECTION

Max power input

(1)

0,3÷6,3

0,4÷8,6

0,54÷4,2

0,7÷5,7

2,0÷4,3

2,7÷5,8

4,7÷7,5

6,4÷10,2

0,2÷4,0

0,3÷5,4

3,7÷8,2

5,0÷11,1

Max rotation speed

See following table

PUMP OIL

AGIP ROTRA MULTI THT (2)

Quantity in weight kg - lb

0,16 - 0,35 0,10 - 0,22 0,25 - 0,55 0,25 - 0,55 0,28 - 0,62 0,36 - 0,79

Quantity in volume l - USgal

0,18 - 0,05 0,11 - 0,03 0,28 - 0,07 0,28 - 0,07 0,32 - 0,08 0,41 - 0,11

HYDRAULIC CONNECTION

Max water temperature

(3)

°C - °F

60 - 140

Min water temperature °C - °F

5 - 41

Max water pressure bar - psi

8 - 116

Max priming depth m - ft

1 - 3,3 (1000, 1450 and 1750 RPM) 0,5 - 1,7 (2800 and 3400 RPM)

Min water ow rate

1,3 x max ow rate

PERFORMANCE - WEIGHT

Max ow rate

See following table

Max pressure

See following table

Max level of sound pressure -

uncertainty

79 dB(A)

1 dB(A)

Max weight kg - lb

6,0 - 13,2 4,7 - 10,3 6,0 - 13,2 6,5 - 14,3 7,2 - 15,9 7,9 - 17,5

FW FW2 HW RW SW TW

MECHANICAL CONNECTION

Max power input

(1)

3,7÷7,7

5,0÷10,5

4,0÷10,5

5,4÷14,2

7,1÷11,5

9,7÷15,6

4,4÷11,6

6,0÷15,8

5,5÷7,5

10,8÷14,5

7,5÷20,5

10,2÷27,9

Max rotation speed

See following table

PUMP OIL

AGIP ROTRA MULTI THT (2)

Quantity in weight kg - lb

0,50 - 1,1 0,50 - 1,1 0,50 - 1,1 0,70 - 1,5 0,97 - 2,1 0,97 - 2,1

Quantity in volume l - USgal

0,56 - 0,15 0,56 - 0,15 0,56 - 0,15 0,79 - 0,21 1,1 - 0,28 1,1 - 0,28

HYDRAULIC CONNECTION

Max water temperature

(3)

°C - °F

60 - 140

Min water temperature °C - °F

5 - 41

Max water pressure bar - psi

8 - 116

Max priming depth m - ft

1 - 3,3 (1000, 1450 and 1750 RPM) 0,5 - 1,7 (2800 and 3400 RPM)

Min water ow rate

1,3 x max ow rate

PERFORMANCE - WEIGHT

Max ow rate

See following table

Max pressure

See following table

Max level of sound pressure -

uncertainty

79 dB(A)

1 dB(A)

Max weight kg - lb

9,2 - 20,2 9,2 - 20,2 10,0 - 22,0 11,2 - 24,7 18,0 - 40,0 20,0 - 44,0

Specications and details are approximate. The Manufacturer reserves the right to make all changes to the appliance deemed necessary.

(1)

Depending on specic model.

(2)

Corresponding oils:

U.T.T.O.

(Universal Tractor Trasmission Oil) API GL-4 John Deere J20A

Massey-Ferguson M-1135 Ford M2C - 86 B Esso Torque Fluid 62

Mobil Mobiluid 422 Ford M2C - 134 B/C Shell Donax TD

(3)

On request, models are available able to operate with water at a temperature of 85 °C/185 °F..

ethirdletterallowsdeterminingthetoprotationspeed,accordingtothefollowingtable:

Third letter RPM

N1000

Absent 1450

S1750

R2800

D3400

Forexample:TWN5636(1000RPM),LW2020(1450RPM),HWD4040(3400RPM).

AK,precededbyadash(LW-K,ZW-K),meansthepumpfeaturesabuilt-inpressureunloader/regulationvalve

(e.g.:LWR-K2020,ZW-K4022).isruledoesnotapplytotheAXandBXmodelsbecausethesealready

featurebuilt-inpressureunloader/regulationvalves.

emodelcodenumbersallowdeterminingmaxowrateandpressure.

Bymeansofthersttwogures(ifthenumberconsistsoffourgures)orbymeansoftherstthreegures

(ifthenumberconsistsofvegures)themaxowratecanbedeterminedaccordingtothefollowingtable:

Max ow rate in l/min = rst two (or three) gures x 0.378

Max ow rate in USgpm = rst two (or three) gures : 10

XXX

E.g.:TW10522(105x0.378=39.7l/min),LW2015(20:10=2USgpm).

Bymeansofthelasttwogures,themaximumpressurecanbedeterminedaccordingtothefollowingtable:

Max pressure in bar = last two gures x 6.9

Max pressure in psi = last two gures x 100

E.g.:TW10522(22x6.9=151.8bar),LW2015(15x100=1500psi).

NOTE:

inthecaseofFW2,the“2”mustbeexcludedfromwhatisbeforewhichidentiesthesecondseries

ofFWpumps.

IDENTIFICATION OF COMPONENTS

RefertoFiguresfrom1to3atthebeginningofthemanual.

1. Suction tting

2. Pump head

3. Suction valve cap

4. Pressure gauge tting

5. Delivery tting

6. Delivery valve cap

7. Identication plate

8. Oil cap with vent

9. Pump crankcase

10. Oil level indicator

11. Motor ange support

12. Pump shaft

13. Oil drain cap

14. Detergent suction tting

15. Pressure adjustment knob

16. Detergent adjustment knob

17. Oil cap without vent

18. Pump foot

19. Safety valve connector

20. Thermal valve connector

PUMP IDENTIFICATION PLATE

WARNING

•Shouldtheidenticationplatedeteriorateduringuse,contacttheManufactureroraSkilled Technician to

haveitrestored.

eidenticationplate(7)showstheserialnumberandthepumpmodelbymeansofaspeciccodewhich

permitsidentifyingthemaintechnicalspecications(see

“SPECIFICATIONS AND TECHNICAL DATA”

paragraph).It

islocatedonthepumpcrankcase.

SAFETY DEVICES

WARNING

•emachineinwhichthepumpisintegratedmustalwaysfeatureapressureunloader/regulationvalve.

•Ifthemachineinwhichthepumpisintegratedalsofeaturesasafetyvalve,i.e.,amax.pressurevalve,suitably

calibrated,whichdischargesexcesspressureincaseofafaultinthehigh-pressurecircuit,intheeventofthe

safetyvalvetrippingfrequently,immediatelystopusingthemachineinwhichthepumpisintegratedandhave

itcheckedbyaSkilled Technician.

Pressure unloader/regulation valve.

StandardonpumpsmarkedwiththeletterKprecededbyadashandontheAXandBXseriespumps.Available

asanoptionalaccessoryfortheothermodels.

isvalveissuitablysetbytheManufacturer,allowsregulatingtheoperatingpressureandpermitsthepumped

uidtoowbacktowardsthebypassduct,thuspreventingtheaccumulationofdangerouspressureswhen

thedeliverylineisclosedorwhenattemptsaremadetosetpressurevaluesabovethemaximumonesallowed.

WARNING

•epressureunloader/regulationvalveisseteitherbythepumpManufacturerorbythatofthemachinein

whichthepumpisintegrated.Nevertryandadjustthepressureunloader/regulationvalvetoalteritssetting:

onlyadjustthisbymeansoftheknob(15).

INTENDED USE

WARNING

•epumpmustnotberunbyitself.Itisonlymeanttobeintegratedinamachine.

•epumpmustonlybeintegratedinmachinesusedforthefollowingpurposes:

-pumpingofwaterathighpressureinwashingmachines(highpressurecleaners);

-pumpingwaterfornon-edibleuse.

•epumpmustnotbeintegratedinmachinesforpumping:

-unlteredwaterorwithimpurities;

-detergents,paintsandchemicalsubstances,bothpureandinaqueoussolution;

-seawaterorwaterwithhighsaltconcentration;

-fuelsandlubricantsofallkindsandtypes;

-inammableliquidsorliqueedgases;

-edibleliquids;

-solventsandthinnersofallkindsandtypes;

-waterwithtemperaturesabove60°C/140°Forbelow5°C/41°F;

-liquidscontaininggranulesorsolidpartsinsuspension.

•epumpmustnotbeintegratedinmachinesdesignedtowash:people,animals,energizedelectricalapparatus,

delicateobjects,thepumpitselforthemachineinwhichitisintegrated.

•epumpisnotsuitableforbeingintegratedinmachinesdesignedtooperateinenvironmentswithspecial

conditionssuchas,forexample,corrosiveorexplosiveatmospheres.

•Forintegrationinmachinesdesignedtooperateonboardvehicles,shipsorplanes,contacttheManufacturer’s

TechnicalAer-SalesService,inasmuchasadditionalrequirementsmaybenecessary.

 Allotherusesaretobedeemedincorrect.

 eManufacturerdisclaimsallliabilityforanydamagederivingfromincorrectorerroneoususes.

PRELIMINARY ACTIVITIES

WARNING

•epumpcannotbeoperatedunlessthemachinein whichitisintegratedconformsto thesafety

requirementslaiddownbyEuropeandirectives.Suchconformityisindicatedby markingsandby

thedeclarationofconformityoftheManufacturerofthemachineinwhichthepumpisintegrated.

•Beforestartingthepump,carefullyreadtheinstructionsinthismanualandinthemanualofthemachinein

whichthepumpisintegrated.Inparticular,makesureyouhavecorrectlyunderstoodhowthepumpandthe

machineinwhichitisintegratedworkasregardsliquidon/ooperations.

•Perform thepreliminary operationsindicatedbythe Manufacturerofthemachinein whichthe pumpis

integrated.

•Makesurealldeliveriesareoorconnectedtoaccessoriesthathavebeenturnedo(e.g.,closedspraygun).

•Make surethatthemovingparts ofthe pumparesuitablyprotectedandthattheyarenotaccessibleto

unauthorisedpersons.

•Donotusethepump(andthereforethemachineinwhichitisintegrated)intheeventof:

-thesafetydevicesbeingdamaged;

-itshavingsueredheavyknocks;

-evidentoilleaks;

-evidentleaksofpumpedliquid.

 Insuchcases,havethepumpandthemachineinwhichitisintegratedcheckedbyaSkilled Technician.

•HaveaSkilled Technicianperformtheinspectionsrequiredbyspecialmaintenance.

•Wearclothingandpersonalprotectiveequipmentabletoprovideadequateprotectionfromanyhigh-pressure

jetsandchemicalproductsused.

CAUTION

•Incaseofoperationatverylowtemperatures,makesurethereisnoiceinsidethepumpandpipes.

•Performthechecksrequiredbyroutinemaintenance,withspecialreferencetothoserelatingtotheoil.

Carry out the preliminary activities indicated in the manual of the machine in which the pump is integrated;

unless otherwise indicated, with respect to the pump, always remember the following.

a)Replacetheoilcapwithoutvent(17)withtheoilcapwithvent(8)(seeFig.3).isoperationcouldalready

havebeenperformedbytheManufacturerofthemachineinwhichthepumpisintegrated.

b)Withthepumpoandcompletelycooleddown,makesuretheoillevelisatmid-pointoftheoillevel

indicator(10).eoillevelcanalsobechecked(exceptforAXandBXmodels)byunscrewingthecapwith

vent(8):thecorrectlevelisbetweenthetwonotchesshownonthedipstick.

 Foranytouchups,refertothetypesoflubricantsindicatedintheparagraph

“SPECIFICATIONS AND TECHNICAL

DATA”

c)Refertotheoperationandmaintenancemanualofthemachineinwhichthepumpisintegratedandmake

sure the suction lter is clean.

CHECKING AND CONNECTING UP TO WATER MAINS

WARNING

•Alsofollowtheinstructionscontainedinthemanualofthemachineinwhichthepumpisintegrated.

•Followthewatermainsconnectioninstructionsapplicableinthecountrywherethemachineinwhichthepump

isintegratedisinstalled.

CAUTION

•Followthewatermainsconnectioninstructionsshowninthe

“SPECIFICATIONS AND TECHNICAL DATA”

paragraph,

withspecialreferencetotheprimingdepthandsupplypressureandtemperature:incaseofanydoubts,

contact a Skilled Technician.

•esuctionofpumpmustalwaysbeequippedwithasuitably-sizedlter:frequentlymakesurethisisclean.

•Neveroperatethepump:

-withoutwatersupply;

-withsaltwaterorwatercontainingimpurities:ifthisoccurs,haveitoperateforafewminuteswithclean

water.

STANDARD OPERATION HIGH PRESSURE

WARNING

•Alsofollowtheinstructionscontainedinthemanualofthemachineinwhichthepumpisintegratedwith

specialreferencetothepartsrelatingtothesafetyprecautions,anyuseofpersonalprotectiveequipment

(protectiveeyewear,earmus,etc.)andhandling.

•Beforestartingupthemachineinwhichthepumpisintegrated,carefullyreadthemachine’smanualandthis

manual.Inparticular,makesureyouhavefullyunderstoodhowthepumpandthemachineinwhichitis

integratedworkasregardsliquidon/ooperations.

•epumpandthemachineinwhichitisintegratedarenotintendedtobeusedbypeople(includingchildren)

withreducedphysical,sensorialormentalcapacities,orwholacktheexperienceandexpertise,unlessthey

areabletobenet,throughtheintermediationofapersonresponsiblefortheirsafety,fromsupervisionor

instructionsconcerningtheuseofthepumpandofthemachineinwhichitisintegrated.

•Childrenmustbesupervisedtomakesuretheydonotplaywiththepumpandwiththemachineinwhichit

isintegrated.

•Specialcaremustbetakenwhenusingthepumpinenvironmentswheretherearemovingvehicleswhichcould

crushordamageany:deliverypipe,spraygunandnozzle.

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