Baumalight TRL620Y Manuale utente

TRL620Y Tracked Mini Skidsteer

OPERATOR’S MANUAL

Issue Date: July 2022

^ WARNING

Breathing diesel engine exhaust

exposes you to chemicals known to

the State of California to cause cancer

and birth defects or other reproductive

harm.

Always start and operate the engine in a

well-ventilated area.

If in an enclosed area, vent the exhaust

to the outside.

Do not modify or tamper with the

exhaust system.

Do not idle the engine except as

necessary.

For more information go to

www.P65Warnings.ca.gov.

^ WARNING

Batteries, battery posts, battery

terminals, and related accessories can

expose you to chemicals including lead

and lead compounds, which are known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

For more information go to

www.P65Warnings.ca.gov.

TABLE OF CONTENTS

1 INTRODUCTION ................................................................................................................................. 1

1.1 Overview...................................................................................................................................... 1

1.2 Intended Use And Foreseeable Misuse.................................................................................... 1

1.3 Components................................................................................................................................ 2

1.4 Serial Number Plate.................................................................................................................... 2

1.5 Operator Orientation .................................................................................................................. 3

1.6 OEM Engine ................................................................................................................................ 3

2 SAFETY................................................................................................................................................ 4

2.1 Safety Alert Symbol And Safety Words.................................................................................... 4

2.2 Operational Hazards................................................................................................................... 4

2.3 Maintenance Hazards................................................................................................................. 8

3 SAFETY SIGNS................................................................................................................................... 9

4 OPERATION ...................................................................................................................................... 12

4.1 Preparation For Use ................................................................................................................. 12

Electrical Line ........................................................................................................................... 12

4.2 Utility Locating.......................................................................................................................... 12

4.3 Before Operation ...................................................................................................................... 13

Test Operator On Board Safety Switch................................................................................... 13

Fill Fuel Tank ............................................................................................................................. 14

Check Engine Oil Level............................................................................................................ 15

Check Hydraulic Fluid Level.................................................................................................... 16

Check Engine Coolant Level ................................................................................................... 16

4.4 Machine Controls ..................................................................................................................... 18

Engine Throttle ......................................................................................................................... 18

Park Brake................................................................................................................................. 18

Drive Joystick ........................................................................................................................... 18

Boom Joystick .......................................................................................................................... 19

Key Switch................................................................................................................................. 19

Auxiliary Hydraulic Control ..................................................................................................... 19

Engine Preheat.......................................................................................................................... 19

4.5 Start And Stop Engine.............................................................................................................. 20

Start Engine - Above 40° F (4° C) ............................................................................................ 20

Start Engine - Below 40° F (4° C)............................................................................................. 20

Stop Engine............................................................................................................................... 20

4.6 Attachments .............................................................................................................................. 21

Connect Attachment................................................................................................................. 21

Connect Hydraulics.................................................................................................................. 22

Disconnect Attachment............................................................................................................ 22

4.7 Transporting.............................................................................................................................. 23

4.8 Lift Arm Lock............................................................................................................................. 23

Engage Lift Arm Lock............................................................................................................... 23

Disengage Lift Arm Lock ......................................................................................................... 24

iii

4.9 First Time User Tips ................................................................................................................. 24

4.10 Operation................................................................................................................................. 25

Slope Operation........................................................................................................................ 25

General Operation .................................................................................................................... 25

4.11 Adjust Ground Speed/Drive Power ....................................................................................... 26

5 SERVICE AND MAINTENANCE...................................................................................................... 27

5.1 Safety......................................................................................................................................... 27

5.2 Daily Or Every 10 Hours........................................................................................................... 27

Check Engine Oil Level............................................................................................................ 27

Check Engine Air Filter And Precleaner................................................................................. 28

Check Hydraulic Hoses............................................................................................................ 28

Check Park Brake Operation ................................................................................................... 28

Check Hydraulic Fluid Level.................................................................................................... 28

Check Coolant Level ................................................................................................................ 29

Check Radiator Intake Screen And Radiator ......................................................................... 30

Check Hydraulic Fluid Cooler.................................................................................................. 30

Check Operator On Board Safety Switch............................................................................... 31

Inspect Tracks........................................................................................................................... 31

General Inspection ................................................................................................................... 31

5.3 Every 20 Hours ......................................................................................................................... 31

Lubrication ................................................................................................................................ 31

5.4 Initial 50 Hours.......................................................................................................................... 31

5.5 Every 100 Hours ....................................................................................................................... 32

Track Tension............................................................................................................................ 32

Replace Air Filter ...................................................................................................................... 32

5.6 Every 250 Hours ....................................................................................................................... 33

Change Engine Oil And Filter .................................................................................................. 33

Check Air Intake Hoses............................................................................................................ 33

Check Engine Fan Belt............................................................................................................. 33

5.7 Every 500 Hours ....................................................................................................................... 34

Replace Fuel Filter.................................................................................................................... 34

Replace Hydraulic Filter........................................................................................................... 34

5.8 Every 1000 Hours ............................................................................................................... 35

Change Hydraulic Fluid And Filter .......................................................................................... 35

5.9 As Required............................................................................................................................... 36

Check Battery............................................................................................................................ 36

Check And Adjust Auxiliary Hydraulic Pressure ................................................................... 37

6 TROUBLESHOOTING ...................................................................................................................... 39

7 STORAGE.......................................................................................................................................... 42

7.1 Storing ....................................................................................................................................... 42

7.2 Remove From Storage ............................................................................................................. 42

BAUMALIGHT MINI SKIDSTEER WARRANTY ............................................................................... 43

1 INTRODUCTION

Congratulations on your choice of a Baumalight

Tracked Mini Skidsteer. This equipment has been

designed and manufactured to meet the needs of

a discriminating buyer for e󰀩cient operation.

Safe, e󰀩cient and trouble free operation of your

skidsteer requires that you and anyone else who

will be operating or maintaining the skidsteer, read

and understand this Operator’s Manual.

This manual covers the Baumalight Tracked Mini

Skidsteer TRL620Y. Use the Table of Contents as

a guide to locate required information.

Keep this manual handy for frequent reference

and to pass on to new operators or owners. Call

your Baumalight dealer, distributor or the factory

if you need assistance, information or additional

copies of the manuals.

When this machine is worn out and no longer in

use, it should be returned to the retailer or other

party for recycling.

OPERATOR ORIENTATION - The directions left,

right, front and rear, as mentioned throughout this

manual, are as seen from the operator’s platform

and facing in the direction of travel.

1.1 Overview

The skidsteer is designed to be used by experienced

operators, trained in the safe operation and hazards

related to using the skidsteer and the safe use of

the skidsteer for the intended purpose. Operators

will require personal protective equipment to

reduce the risk from some hazards that cannot be

completely eliminated or controlled by the design

of the skidsteer.

The skidsteer is not designed for use in hazardous

atmospheres where there is a risk of re or

explosion due to ammable gases or vapors. Use

in hazardous, explosive atmospheres is prohibited.

Serious injury or death of the operator or

bystanders may be caused if the skidsteer is

misused. Misuse may also cause damage to the

attachment skidsteer is carrying.

1.2 Intended Use And Foreseeable

Misuse

A. Operators Station

B. Diesel Fuel Tank

C. Lift Arm

D. Engine Air Filter

E. Attachment Tilt Cylinder

F. Hydraulic Cooler Vent Screen

G. Hydraulic Fluid Tank

H. Instrument Panel

I. Lift Arm Lock

J. Engine Radiator Intake

1.3 Components 1.4 Serial Number Plate

Record serial number and dates in spaces below.

Serial Number:____________________________

Date Of Purchase:_________________________

1.5 Operator Orientation

A. Front

B. Right Side

C. Rear

D. Left Side

1.6 OEM Engine

Detailed engine information and warranty can be

found in the Yanmar engine manual provided with

the skidsteer.

The basic engine warranty is as follows:

• Engine is covered for 2 years from date of

original purchase, or 2000 hours, whichever

occurs rst. For TNV Series Industrial Engines

only, an extended limited warranty of 3 years

or 3000 engine operating hours, whichever

occurs rst, is provided for these specic

parts only: the cylinder block, cylinder head,

crankshaft forging, connecting rods, ywheel,

ywheel housing, camshaft, timing gear, and

gear case.

• Radiator, engine isolation mounts, mu󰀪er and

drive couplings are not part of the Yanmar

warranty, but are covered by their manufacturer

for 1 year. Any non Yanmar supplied parts are

not part of the Yanmar warranty and would be

covered based on that particular supplier’s

warranty policies.

• While the engine is under warranty, all claims

must be approved by an authorized Yanmar

industrial engine dealer or distributor before

any work is started. Warranty claims without

proper authorization will be denied.

Yanmar highly recommends registering the retail

purchaser’s information through the website

http://www.yanmar.co.jp as soon as possible.

If it is not possible to access the website, please

contact the nearest authorized Yanmar industrial

engine dealer or distributor.

2 SAFETY

You must read, understand and follow the

instructions given by the operating unit

manufacturers, as well as the instructions in this

manual.

The safety information in this manual is denoted

by the safety alert symbol:

This symbol means ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!

The level of risk is indicated by the following signal

words:

^^ DANGER

DANGER - Indicates a hazardous

situation, which, if not avoided, WILL

result in death or serious injury.

^ WARNING

WARNING - Indicates a hazardous

situation, which, if not avoided, could

result in death or serious injury.

^ CAUTION

CAUTION - Indicates a hazardous

situation, which, if not avoided, could

result in minor or moderate injury.

NOTICE

NOTICE - Indicates a situation that could

result in damage to the equipment or

other property.

2.1 Safety Alert Symbol And Safety

Words

^ WARNING

Prevent death or serious injury.

Read and understand this manual before

operating the skidsteer.

Always stop engine and remove key

before leaving operators station.

Never allow anyone near the skidsteer

during operation.

Travel at a safe speed.

^ WARNING

Prevent death or serious injury from

moving parts.

Moving parts can crush and dismember.

Do not operate without guards and

shields in place.

Disconnect and lockout power source

before adjusting or servicing.

^ WARNING

Use skidsteer only for the designed

applications.

Any other use may result in personal

injury, damage to equipment and may

void the warranty.

2.2 Operational Hazards

^ WARNING

Protect from ying debris.

Wear proper safety glasses, goggles,

or a face shield to protect from ying

debris.

^ WARNING

Prevent death or serious injury.

Raised unsupported lift arms can fall,

resulting in death or serious injury.

Never enter the area under raised lift

arms.

Carefully read all safety messages in this manual

and on equipment safety signs. Keep safety signs

in good condition and replace missing or damaged

safety signs.

New components and repair parts must include

the current safety decal.

Learn how to properly operate the skidsteer.

NEVER operate or work around this equipment

without proper instruction, while fatigued or under

the inuence of alcohol, prescription or non-

prescription medication or if feeling ill.

Keep your equipment in proper working condition.

Know the regulations and laws that apply to you

and your industry. This manual is not to replace

any regulations or laws. Additional information

may be found at: www.asae.org or www.osha.gov.

If you do not understand any part of this manual,

contact Baumalight at 866-820-5603.

Electric Lines And Underground Utilities

Have underground utilities located before

beginning work. In the US or Canada, call 811 (US)

or 888-258-0808 (US and Canada). Also contact

any local utilities that do not participate in the One-

Call service. In countries that do not have a One-

Call service, contact all local utility companies to

have underground utilities located.

^ WARNING

Prevent electrocution.

Skidsteer and/or attachment coming

near or contacting electrical lines can

cause electrocution.

Electrocution can occur without contact.

Keep away from electrical lines.

The following shall be adhered to when working

around electrical lines.

• Any electrical line or overhead line shall be

considered to be an energized electrical line

unless and until the person owning the line or

the electric utility authority indicates that the

line is not an energized electrical line.

• If any part of the skidsteer or the attachment

contacts an energized electrical line, the

operator must not attempt to get o󰀨 the

skidsteer. Warn others to leave the area.

Contact utility company to deenergize the line.

The operator shall remain at the controls until

utility company informs that it is safe to exit the

machine.

• Do not return to job site or allow anyone into

area until utility company informs that it is safe

to do so.

^ WARNING

Prevent explosion.

Skidsteer and/or attachment contacting

a gas line can result in an explosion.

If you suspect a gas line has been damaged:

• Immediately shut o󰀨 engine.

• Remove any ignition sources.

• Warn others that a gas line has been damaged

and that they should leave the area.

• Leave the area as quickly as possible.

• Immediately call the local emergency phone

number and the utility company.

• Do not return to area until given permission by

emergency personnel and utility company.

Prepare For Emergencies

Be prepared in case of emergencies.

Keep a re extinguisher and rst aid kit close to

the machine.

Keep emergency phone numbers in your phone.

Know your address so emergency services can

locate you if an emergency arises.

Replace Safety Signs

Replace missing or damaged safety signs.

Safety signs are identied in Section 3 of this

manual.

Replacement safety signs are available from your

Baumalight dealer.

Do Not Allow Riders

NEVER lift or carry anyone on the skidsteer.

NEVER use skidsteer as a work platform.

NEVER allow passengers on the skidsteer.

Lower Operating Speed

Move at slow speeds on rough or uneven terrain.

Avoid Rollover

The equipment may rollover, resulting in death or

serious injury. To help prevent rollover:

• Travel at a slow speed.

• Avoid sharp turns & sudden movement on

slopes.

• Carry attachments close to the ground.

• Avoid holes, ditches and other obstructions

which may cause equipment to rollover.

• Use caution when operating on slopes and do

not operate on excessively steep slopes.

• Do not exceed load capacity of equipment.

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