BAYKAL HGL C Series Manuale utente

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 1

USER′MANUAL

HYDRAULIC SHEAR

MODEL HGL

Machine Types: HGL CXXXXX-Xxx

HGL SXX0XX-Xxx

No part of this User‘s Manual may be reproduced or transmitted by any without Prior permission of Baykal

Makine Sanayi ve Ticaret A..

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 2

MACHINE TYPE DESCRIPTION

STANDARD SUPPLY

VOLTAGE

BACK GAUGE

CONTROLLER

BAKCSIDE

SAFETY

BLADE GAP

ADJUSTMENT

SYSTEM

HYDRAULIC

BLOCK ACCESSORIES

HGL X X X X X X ---- XXX

C – CE

S – STAND.

1 – 220

2 – 230

3 – 240

4 – 400

5 – 415

6 – 440

7 – 480

8 – 600

9 – 220/400

1 – PRG 911

2 - ELGO 9521

3 – S3

0 – NO SAFETY

1 – LE 20

(SICK)

2 - PHOTOCELL

1 – MANUAL

2 - MOTORIZED 1 – BOSH

2 – REXTROTH

3 – BOSH –

REXTROTH

1 – PNEUMATIC

A - Type

B – Type

2- REMOVEBALE

FINGER

PROTECTION

NOTE:

In order to SEE THE TYPE OF YOUR MACHINE, please

see the electric circuit diagram in APPENDIX C. It is written

in the left bottom side of the diagram.

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 3

ATTENTION

PUMP ROTATION MUST BE IN

ARROW DIRECTION,

OTHERWISE

THE PUMP WILL BE DAMAGED

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 4

INFORMATION AND WARNING LABELS

DESIGNATION PLATE

CE CONFIRMATION DANGER:

ELECTRIC SHOCK

GROUND LUBRICATION PUMP ROTATION

POINT

DESIGNATION PLATE

Manufacturer BAYKAL Mak. San. Tic. A..

Bursa / TÜRKYE

Machine Hydraulic Shear

Type HGL

Model

Serial No

Cutting Capacity ton

Cutting length mm

Main voltage V/Hz/Ph

Motor Power kW

System Pressure bar

Stroke per minute mm

Machine weight kg

Length mm

Width mm

Height mm

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 5

C O N T E N T S:

1. GENERAL MACHINE INFORMATION

1.1. Registered trademark

1.2. Machine type

1.3. Serial number

1.4. Year of manufacturer

1.5. Address of the manufacturer

1.6. Address of the authorized dealer

2. IMPORTANT INFORMATION

2.1. Safety features of your shear

2.2. Important safety information & instructions

2.3. Noise Measurement

3. OVERALL DRAWING OF THE MACHINE

4. LIFTING & TRANSPORTATION

5. UNPACKING & INSTALLATION

6. OPERATING AND MAINTENANCE INSTRUCTIONS

6.1. Technical data

6.2. Description of shear applications

6.3. Prohibited uses of the shear

6.4. Incorrect uses of the shear

6.5. Using the shear

6.6. Maintenance and inspection

6.7. Troubleshooting

6.8. Conditions of storage, re-utilization and scrapping

7. LUBRICATION CHART

APPENDIX

A. SPARE PARTS LIST

B. HYDRAULIC CIRCUIT DIAGRAM

C. ELECTRIC CIRCUIT DIAGRAM

D. DIGITAL CONTROLLER PARAMETER

E. FREQUENCY INVERTER PARAMETERS

ADDITIONAL MANUALS

A. DIGITAL CONTROLLER MANUAL (to control backgauge)

B. DIGITAL CONTROLLER MANUAL (for motorized blade gap

adjustment)

(optional)

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 6

1. GENERAL MACHINE INFORMATION

1.1.

Registered trademark

: BAYKAL

1.2. Machine type

: HGL

1.3. Serial number :

1.4.

Year of manufacture

1.5.

Address of manufacturer:

1.6. Address of the authorized dealer:

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 7

2. IMPORTANT INFORMATION

2.1. Safety features of your shear:

•

The electrical and hydraulic circuits of your shear are designed to allow

operation with maximum safety. The following precautions are available on

the machine for enhanced safety.

•

Emergency stop buttons (engaging type) are available on the electrical

cabinet, on the foot switch control unit and on the right-hand side of the

upper frame of the machine, all of which are easily accessible.

Figure 2.1

•

When the foot-switch is released in case of an emergency, the cutting beam

will retract automatically by design of the shear.

•

To prevent operator or other persons from accidental contact with cutting

blades or holddowns, a finger protection grid is fitted in front of the machine

alongside the blade length.

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 8

Figure 2.3

•

The cylinder and piston group is located inside the frame of the machine by

design to avoid any damage to operator or other persons within vicinity of

the shear.

•

The lifting springs of the top beam are covered by fixed cover plates

•

In case of a power supply failure during operation, the beam will stop at a

standstill. When power supply is recovered, it is NOT possible to start the

machine without resetting.

Figure 2.2

•

The rear of the shear is covered by a photocell operated fence system against

any careless access into the back-gauge area. If the light from sensor to

reflector is cut for any reason when the cutting beam is down-stroking, the

beam will stop at a standstill. If the light from sensor to reflector is cut for

any reason before operation, the machine will be inactive.

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 9

The plate (a) and grid (b) are used to protect the operator from accidental

contact while the cutting beam is moving upward and downward

(b)

(a)

BAYKAL

EDITION NO : HGL SECTION :

DATE OF ISSUE : November 2009 PAGE : 10

2.2. Important safety information & instructions:

The machine must NOT be operated before reading this User‘s Manual.

Operate the machine only if it is in a perfect condition and in accordance with

the work regulations of your factory and operating instructions of this manual.

TRANSPORTATION

The lifting points are shown in the Lifting Diagram attached. The dimensions

and the weight of the machine are given in section 6.1.1.of this manual.

INSTALLATION

The shear is delivered in complete assembled execution. It must be leveled and

firmly stationed on the floor where it is to be used, according to the Installation

Diagram attached. Indoor installation and a dry working environment without

danger of fire and explosion is necessary.

The permissible floor load, where the machine

is to be installed, must be accounted for.

The machine must be operated only by authorized and trained personnel.

Operation by unauthorized and untrained Personnel in a way that does not

comply with the instructions and regulations may lead to dangerous situations

and is strictly FORBIDDEN.

5. In case of any emergency, push the emergency stop buttons and follow the

emergency rules of your factory.

The shear is designed that it can be operated by a single operator. Using the

machine with more than one operator is forbidden, except for certain

maintenance situations. (See Section 6.6.)

7. The following instructions must be born in mind and be adhered

to for safe operation and maintenance of your shear :

This shear is designed for cutting only within the meaning

of section 6.2. of this manual regarding shear applications.

Prohibited uses of the machine are dealt with in section

6.3. of this manual.

DO NOT remove the

″

finger protection grid

″

in front of the

machine under any circumstances while the machine is in an

operational mode.

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