Beck FS-100 Manuale utente

Beck Kommunikationselektronik

Bodenseeallee 18 | DE 78333 Stockach | Tel.: +49 7771 8068668

E-Mail: mail@beck-electronics.com | Web: www.beck-electronics.com

OPERATING INSTRUCTIONS

FS-100

Transmission system for wireless machine operation

Transmitter Module FT-100

Sturdy housing with 3 (optionally 4)

switches or pushbuttons

Standardly with switching functions

UP / DOWN / EMERGENCY STOP

Bidirectional design for safe operation in

industrial applications

Integrated antenna

High degree of protection against dust,

dirt and water (IP67)

Mechanical interlock for

switches and buttons (option)

Battery monitoring (option)

Receiver Module FR-100

Easy learning of the transmitter module

4 potential free changeover relay outputs

Switching function key / toggle per relay

individually configurable

Integrated antenna

DC supply via internal screw terminals

Dust and splash proof IP54 housing with

mounting lug

Snap-on housing for top hat rail (option)

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Table of Contents

1 General ............................................................................................................................................ 3

Product Features ..................................................................................................................... 3

Product Components............................................................................................................... 3

1.2.1 Transmitter Module FT-100 ............................................................................................ 3

1.2.2 Receiver Module FR-100 ................................................................................................. 3

2 Indented Use ................................................................................................................................... 4

3 Safety............................................................................................................................................... 4

Safety Precautions.................................................................................................................. 4

4 Operating Range.............................................................................................................................. 5

5 Description FT-100 (Handheld Transmitter).................................................................................... 5

Battery Supply ......................................................................................................................... 5

Battery Change ........................................................................................................................ 5

LED Functions and Acoustic Beeper (Option „L“).................................................................... 6

Keylock Function (Option „T“)................................................................................................. 7

5.4.1 Activate Keylock Function ............................................................................................... 7

5.4.2 Deactivate Keylock Function ........................................................................................... 7

Frequency Change (f1 / f2)...................................................................................................... 7

6 Description FR-100 (Receiver) ......................................................................................................... 8

Power Supply Voltage.............................................................................................................. 8

Relay Switching Functions ....................................................................................................... 8

Frequency Change (f1 / f2)...................................................................................................... 8

7 Installing the FT-100 / FR-100 System............................................................................................. 8

Programming the FT-100 Switches/Buttons ........................................................................... 9

7.1.1 Learn Mode I: .................................................................................................................. 9

7.1.2 Learn Mode II: ................................................................................................................. 9

7.1.3 Learn Mode III: ................................................................................................................ 9

7.1.4 Learn Mode VI: ................................................................................................................ 9

Delete FT-100 Transmitters or Keys ........................................................................................ 9

8 Type Designation / Order Code..................................................................................................... 10

Order / reorder of single components .............................................................................................. 10

9 Technical Specifications................................................................................................................. 11

Transmitter Module FT-100 .................................................................................................. 11

Receiver Module FR-100 ....................................................................................................... 11

Conformity............................................................................................................................. 11

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1General

Product Features

The FS-100 electronic transmission system serves as a wireless alternative to conventional wired

remote controllers within a wide range of machine applications. Application examples are amongst

other things conveying and lifting equipment in industry or forestry.

The radio range of the system is (depending on the visual contact or building development) between

8 and 200 meters.

Product Components

1.2.1 Transmitter Module FT-100

The battery powered controller with three (optionally

four) transmission channels is located in a fracture and

impact resistant industrial housing. Each channel

corresponds to a switching application via pushbutton

or switch. The battery life is about 4 years. The internal

12 volt battery (Type MN21 23A) can be replaced by

loosening the 4 upper Phillips screws (see



section

5.2).

Functioning: The FT-100 transmitter module sends

serial data to the FR-100 receiver and then evaluates

the feedback from the receiver.

For a detailed component description refer to chapter



1.2.2 Receiver Module FR-100

The FR-100 receiver component with switching

function has a 12 …24 VDC voltage supply input and

is equipped with four potential-free changeover

relay outputs for switching the respective

pushbutton or switch.

Functioning: The radio receiver FR-100 evaluates the

radio signals of the FT-100 transmitter module and

switches one or more of the four potential-free

changeover relays ON and / or OFF. The switching

mode "Key" or "Toggle" can be set individually for

each individual relay contact.

For a detailed component description refer to chapter



Figure 1: Transmitter Module FT-100

Figure 2: Receiver Module FR-100

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2Indented Use

The FT-100 transmitter module sends serial data to the FR-100 receiver and then evaluates the

feedback from the receiver. It is forbidden to modify or change component parts of the product.

The electronics are protected against specified external influences according to the technical data

and may only be used within environments in accordance with this information.

Used connecting cables must not be longer than 1 meter.

The system component FR-100 verifies coded radio frequency signals sent by the FS-100 transmitter

module and operates relay outputs on receipt of a correct signal. The rated current for each relay is

10 A / 230 VAC maximum.

The transmitter module FT-100 is only suitable for receivers of the FR-100 series (and vice versa).

3Safety

It should be noted that for applications that could put human life at risk, by using radio

connection there is always present a potential hazard due to extraneous disturbances.

The Operating Instructions need to be followed at all times!

Ensure that the product is isolated from any power supply before opening. Opening

and installation of the product must be performed only by a qualified electrician.

Safety Precauons

Every applicable regulations and standards have to be observed, in particular VDE0100,

VDE0550/0551, VDE0700, VDE0711 and VDE0860. The use of solid cables for connection is

recommended since terminal design does not incorporate stress relief. The product corresponds to

Safety-Class II (without protective earth terminal) according to VDE0700, IEC335EN60335.

For commercial use, compliance must be made with the recommendations and instructions of the

responsible regional/national authorities.

For use in public institutions, schools, clubs and do-it-yourself workshops the operation of this product

has to be supervised by qualified personnel.

We do not assume any warranty and liability for personal or material damages caused by incorrect

application or by failure to follow these operating instructions!

For reasons of safety and conformity (CE) it is not permitted to modify or change parts of the product.

Opening and installation of this product has to be performed only by authorized electricians.

If you have not the corresponding expertise, ask qualified specialists or workshop for installation and

commissioning. This product and connected devices can be damaged as a result from inappropriate

installation, connection or operation.

Furthermore, this could lead to other damages e.g. short circuit, fire or electric shock.

The product must not be installed or used in places where a risk of explosion may exist.

Do not touch antenna connectors with live parts!

The FS-100 system corresponds to the state of the art. Residual hazards may result from the system if

it is assembled or commissioned unqualified.

FS-100_BA_EN_2018-01-14.docx / Rev: 0

4Operating Range

The FS-100 radio system is designed for a large operating range of up to 200 meters. Walls including

steel reinforced concrete can be penetrated. The maximum range can be achieved under optimum

conditions and by line-of-sight contact between transmitter and receiver without disruption by

external high frequency disturbances.

The following are possible causes that could reduce range of operation:

Obstructing buildings, vegetation or other factors will substantially reduce the operating

range.

The distance between the antenna and the operator’s body or other conducting objects

(e.g. Earth) may influence the operating range.

Background “electrical noise” could be relatively high so that the signal-to-noise-ratio may

decease and therewith the operating range. Also other devices, with similar operating

frequency, operated in the neighborhood of the receiver may reduce the sensitivity.

Operating the receiver adjacent to badly shielded electronic components (e.g. PCs) that can

produce electromagnetic distortion, may severely reduce the range of operation and could

result in intermittent operation.

Adjustable and open components should not be adjusted or modified!

5Description FT-100 (Handheld Transmitter)

Baery Supply

The handheld transmitter is powered internally by a 12 volt MN21 23A battery. This is already

included in the delivery. The battery life is up to 4 years, depending on the type of loading and

application. If the range is greatly reduced or no function tripping is possible, the battery must be

replaced. A battery monitoring LED is only equipped when ordering a FS-100 system with option „L“

(see 8). The procedure for changing the battery is described below.

Baery Change

Procedure for changing the battery:

1. Loosen the 4 upper Phillips screws

2. Turn the device over and remove the bottom cover

3. Remove the battery and insert a new one

Please pay attention to the correct polarity

and only use batteries of the type MN21 23A

(recommended: Duracell 12 V MN21 Alkaline).

Disposal of Batteries:

Outside Germany please contact your local authorities for disposal or recycling information.

Figure 3: Battery Change

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LED Funcons and Acousc Beeper (Opon „L“)

The functions described in this section are only available if option "L" has been ordered!

The FT-100 hand-held transmitter allows remote control of three (optional up to four) functions of a

FR-100 receiver. The user gets information about the radio system and the communication by the

following visual and auditory signals:

LED 1 (green) flashes 3 times per second while pressing a button:

Proper reception is acknowledged

LED 1 (green) double-flashes 3 times per second while pressing a button:

Proper reception is acknowledged and transmitter battery is low

LED 1 (green) flashes often within 2 seconds: The receiver does not answer

LED 2 (red) blinks 3 times: Weak receiver supply

LED 2 (red) blinks 8 times: Critical receiver supply

LED 3 (red) lights when a button is pressed: key lock is active (option)

1 x Beep: switch on acknowledgement received

1 x Beep: switch off acknowledgement received

3 x Beep after 2 seconds: No switch on acknowledgement received

3 x Beep after another 2 seconds: No switch off acknowledgement received

FR-100 receivers acknowledge a proper reception by using the weak receiver supply signal.

Each transmitter has an individual serial number. If more transmitters for one receiver are used, than each

transmitter must be programmed to the receiver.

With a FR-100 receiver it is possible to learn transmitters with or without acknowledgement. The

corresponding learning process may result in a reconfiguration of the transmitter. This may lead to

incompatibility with receivers, which have previously learned this transmitter.

Figure 4: LED and Beeper Signals

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Keylock Funcon (Opon „T“)

Important note: The interlock function (Option „T“) is supplied on request only, as this feature is

unsuitable for most industrial applications. In addition, it can only be implemented for the FS-101

version with four channels (switches / buttons) and together with the "L" option, since all four

switches / buttons and the LED functions are required for this.

You can find information about the order options in the section Type Designation / Order Code 8.

5.4.1 Activate Keylock Function

Press and hold push button 3 und 4 for at least 2 seconds until LED 3 indicates the activation. Please

take in account that during this time the radio function 3 and 4 is transmitted. After activation no

radio signal is transmitted anymore. At any time you press one of the push buttons LED 3 will

indicate the activated keylock function.

5.4.2 Deactivate Keylock Function

Press first push button 1 followed within 1.5 seconds by push button 4. Please take in account that in

this case the radio function 4 is transmitted.

Frequency Change (f1 / f2)

The module can be operated with two different operating frequencies:

f1 = 433.62 MHz (standard setting)

f2 = 434.22 MHz (optional setting)

In rare cases it is necessary to change the frequency because of interference from other devices.

In this case, the unit can be factory set to the second operating frequency. For this you have to send

the transmitter module back to the manufacturer.

The associated receiver must then also be switched to the second frequency. The procedure for this

is described in section 6.3.

FS-100_BA_EN_2018-01-14.docx / Rev: 0

6Description FR-100 (Receiver)

Power Supply Voltage

The receiver module type FR-100 needs a power supply of 12 …24 VDC. The used supply has to

deliver about 200 mA with active relays. The corresponding terminals are marked on the internal

board as + (12 ... 24 VDC) and  (0 V / GND). The board is accessible by removing the housing cover.

Relay Switching Funcons

Each switch or button of the transmitter FT-

100 is permanently assigned to a relay contact

of the receiver module FR-100 and activates

the respective contact when actuated.

You may select between Key- or Toggle-

function separately for each relay by putting

Jumper X1 to X4 in position 1:1 (key function)

or in position ON/OFF (toggle function).

If the key function (1:1) is selected the relays

will stay activated as long as the transmitter

key remains active, while the toggle function

permits to switch on and off the relay with the

same transmitter key (each signal command

puts the relay into the opposite state).

The relays are connected via the respective

screw terminals which are indicated on the

board.

Frequency Change (f1 / f2)

The module can be operated with two different operating frequencies:

f1 = 433.62 MHz (standard setting)

f2 = 434.22 MHz (optional setting)

By default, jumper X5 is in position f1. To select the working frequency f2, set the jumper to position

f2 and restart the receiver. Please note that the corresponding transmitter also has to be switched to

f2 (refer to section 5.5).

7Installing the FT-100 / FR-100 System

For the location of the FR-100 receiver module, select a place which is not shielded by conducting

objects and position the antenna in such a way that it is not subject to interference from the rest of

the circuit and is parallel to the transmitter antenna.

Connect the supply voltage to the input 12 … 24 VDC and the POWER LED will turn on.

Take care of the technical data and of the supply polarity (8). Maximum supply

voltage is 24V DC. Higher supply voltages will destroy the receiver. In continuous

operation of all 4 relays the supply voltage must not exceed 12 V.

Figure 5: FR-100 Jumper Settings

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Programming the FT-100 Switches/Buons

In order to learn a transmitter or a key it is necessary to switch from the normal receive mode to a

learn mode by specific pressing of the LEARN/ERASE button (see Figure 5). After that a switch or

button of the FT-100 transmitter has to be pressed in a distance of no less than 1m.

Following learn modes are available:

7.1.1 Learn Mode I:

Learn a transmitter with acknowledgement of the transmitter signal. Press the LEARN/ERASE button

1 x shortly. The light of the LED beside the button interrupts 1 x every 2 seconds.

7.1.2 Learn Mode II:

Learn a single key with acknowledgement of the key signal. Press the LEARN/ERASE button

2 x shortly. The light of the LED beside the button interrupts 2 x every 2 seconds.

7.1.3 Learn Mode III:

Learn a transmitter without acknowledgement of the transmitter signal. Press the LEARN/ERASE

button 3 x shortly. The light of the LED beside the button interrupts 3 x every 2 seconds. The

corresponding transmitter is configured automatically.

7.1.4 Learn Mode VI:

Learn a single key without acknowledgement of the key signal. Press the LEARN/ERASE button 4 x

shortly. The light of the LED beside the button interrupts 4 x every 2 seconds. The corresponding

transmitter is configured automatically.

Each learn mode returns to normal receiving mode if a valid signal has been received, or if the

LEARN/ERASE button is pressed again, or if the learn- and erase mode is already active more than 30

seconds.

The receiver module may learn up to 60 different transmitter codes. A successful learn process will

be signalized by a flash of the LED besides the LEARN/ERASE button. Possible causes for failed learn

processes are a full list of learned transmitters or the list contains already the transmitter.

Check for error free operation of the receiver by pressing the transmitter buttons desired. The state

of each relay is indicated by appropriated control LEDs.

Delete FT-100 Transmiers or Keys

In order to erase a transmitter or a key it is necessary to switch from the normal receive mode to an

erase mode by specific pressing of the LEARN/ERASE button. Keep the LEARN/ERASE button pressed

down for at least 3 seconds. The LED beside the button begins to flash. Pressing afterwards a FT-100

transmitter key in a distance of no less than 1 meter causes the erasure of all list entries

corresponding to this transmitter. Instead of pressing a transmitter button you can press the

LEARN/ERASE button for at least 3 seconds again to clear the whole list of learned transmitters.

If you are sure that all functions are properly working you may start wiring of the relay contacts. If

the relay voltage exceeds 40 V, ensure that the receiver is free of voltage before perform starting

wiring.

FS-100_BA_EN_2018-01-14.docx / Rev: 0

8Type Designation / Order Code

FS - 1XX - L - T - H

System Information

Bidirectional Radio System / Remote Controller

Transmitter / Receiver

100

FT-100 (3-channel transmitter) + FR-100 (receiver)

101

FT-100 (4-channel transmitter) + FR-100 (receiver)

Options

Transmitter module FT-100 with

battery monitoring

acoustic signals (beeper)

status LEDs

Transmitter module FT-100 with mechanical

interlock for buttons resp. switches*

Receiver module FR-100 with snap-on housing

for 35 mm top hat rail

*) Available only on request

Order / reorder of single components

Please note: Transmitters and receivers as well as desired options, can be ordered separately. In

this case, the order code shown above is also applicable, but then FT or FRmust be indicated as

system information (instead of FS).

Examples of orderable individual components:

FT-100 3-channel transmitter module (standard version)

FT-100-L 3-channel transmitter module with battery monitoring, beeper and status LEDs

FT-101-L 4-channel transmitter module with battery monitoring, beeper and status LEDs

FR-100 Receiver module with switching function (standard version)

FR-100-H Receiver module with switching function and top hat rail housing

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