Beckhoff C63 Series Manuale utente

Installation and Operating instructions for

Control Cabinet PCs C63xx -0030

-0040

Version: 1.3

Date: 2011-02-21

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Table of contents

General instructions 3

Notes on the Documentation 3

Liability Conditions 3

Description of safety symbols 3

Basic safety measures 4

Operator's obligation to exercise diligence 5

Operator requirements 5

Product Description 6

Appropriate Use 6

Structure C6320, C6330 6

Structure C6325, C6335 8

Structure C6340, C6350 10

Interfaces 12

USB interfaces 12

Network connection 12

DVI interface 12

USB interface 12

Serial interface 12

Additional plug-in cards (optional) 12

Installation Instructions 13

Transport and Unpacking 13

Transport 13

Unpacking 13

Installation of the PC in the control cabinet 14

Power Supply Connection 15

Pin assignment of the connector 15

Fitting the cable 16

Material for assembling the connectors 16

Assembling the connectors 16

Connecting Power Supply 17

Cable Cross Sections 17

PC_ON, Power-Status, UPS output 17

Wiring diagram 18

Connecting devices 19

Connecting cables 19

Check voltage rating and connect 19

Operating Instructions 20

Switching the Industrial PC on and off 20

First switching on and driver installation 20

Maintenance 21

Cleaning the Industrial PC 21

Replacing the battery on the motherboard 21

Servicing 21

Shutting down 21

Disposal 21

UPS Software Components (optional) 22

Installation on the PC 22

Help files 22

1 C63xx

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Table of contents

Troubleshooting 23

Fault correction 23

Beckhoff Support & Service 24

Beckhoff branches and partner companies 24

Beckhoff Headquarters 24

Beckhoff Support 24

Beckhoff Service 24

Assembly dimensions 25

Appendix 31

Technical data 31

Approvals 32

FCC: Federal Communications Commission Radio Frequency Interference

Statement 32

FCC: Canadian Notice 32

2C63xx

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General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. None of the

statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the

contractually expected fitness for a particular purpose in the meaning of

§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or

editorial errors, we retain the right to make alterations at any time and

without warning. No claims for the modification of products that have

already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

this publication, whether in whole or in part, without the written permission

of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

C63xx 3

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General instructions

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section on Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used

for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with 24 VDC.

Danger

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be

switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit

boards.

• If connecting cables internal to the PC are removed or inserted

during operation.

• If plug-in cards are removed or inserted when the PC is switched

on.

4C63xx

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General instructions

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended use (see also

Product Description chapter).

• the Industrial PC is in a sound condition and in working order

during operation.

• the operation manual is in good condition and complete, and

always available for reference at the location of the Industrial PC.

• the Industrial PC is operated, maintained and repaired only by

sufficiently qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and that all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

being used, there will be national regulations for the control of such

machines and plant that the operator must observe. These regulations

cover, amongst other things, the intervals between inspections of the

controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of a fault in the Industrial PC, appropriate measures can be

determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating

instructions

Every user of the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with any of the functions of the software

installed on the PC that he can reach.

C63xx 5

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Product Description

Appropriate Use

The C63xx series Industrial PCs in connection with a DVI / USB-Control-

Panel CP68xx or CP78xx are designed for mounting in control cabinets for

machine and plant engineering applications.

The PCs of the series C63xx-0030 and C63xx-0040 differ in the

configuration of the processor.

Structure C6320, C6330

Configuration with 3 PCI-Slots

Example: Front view of

Industrial PC C6330

in basic configuration

Opening the housing To open the PC housing, release the screw (1) by one turn using a

screwdriver. The plastic cap (2) can be then be pulled forward, thereby

releasing the lid (3).

Top view of the open

housing

The aluminium lid can now be lifted off. Avoid damaging the electrical

contacts for the power supply line of the fan (1)!

6C63xx

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Product Description

View of the open PC

C6330

The computer chassis can now be removed from the housing.

The power supply is located in the lower part of the chassis (1), the

2,5” hard disk is located in the upper part (2).

The slot motherboard (3) is located in the second slot of the housing.

The Slim Line CD-ROM drive (4) is visible right on the picture

(only C6330).

C63xx 7

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Product Description

Structure C6325, C6335

Configuration without fan

Example:

Front view of the C6335

in basic configuration

Opening the housing To open the PC housing, release the screw (1) by one turn using a

screwdriver. The plastic cap (2) can be then be pulled forward, thereby

releasing the lid (3).

Top view of the open

housing

The aluminium lid can now be lifted off.

The heatsink (1) enables the fanless operation up to an ambient air

temperature of 45 oC.

8C63xx

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