Beckhoff KL1859 Manuale dell'operatore
Documentation
KL1859
HD Bus Terminal, 8-channel digital input + 8-channel digital
output 24 V DC
1.0.0
2016-08-10
Version:
Date:
Table of contents
Table of contents
1 Foreword ....................................................................................................................................................4
1.1 Notes on the documentation............................................................................................................. 4
1.2 Safety instructions ............................................................................................................................ 5
1.3 Documentation Issue Status............................................................................................................. 6
2 Product overview.......................................................................................................................................7
2.1 Introduction ....................................................................................................................................... 7
2.2 Technical data .................................................................................................................................. 8
3 Presentation KL1859 within TwinCAT .....................................................................................................9
4 Mounting and wiring ...............................................................................................................................10
4.1 Installation on mounting rails .......................................................................................................... 10
4.2 Connection system ......................................................................................................................... 12
4.3 ATEX - Special conditions .............................................................................................................. 15
4.4 ATEX Documentation ..................................................................................................................... 16
4.5 Connection and LED displays......................................................................................................... 17
5 Appendix ..................................................................................................................................................19
5.1 Support and Service ....................................................................................................................... 19
KL1859 3Version: 1.0.0
Foreword
1 Foreword
1.1 Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the following notes and explanations are followed when installing and commissioning
these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams and descriptions
in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
KL18594 Version: 1.0.0
Foreword
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.
KL1859 5Version: 1.0.0
Foreword
1.3 Documentation Issue Status
Version Comment
1.0.0 • First published
Firmware and hardware versions
Documentation
Version
KL1859
Firmware Hardware
1.0.0 - 00
The firmware and hardware versions (delivery state) can be taken from the serial number printed on the side
of the terminal.
Syntax of the serial number
Structure of the serial number: WW YY FF HH
WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version
Example with ser. no.: 40 15 1A 00:
40 - week of production 40
15 - year of production 2015
1A - firmware version 1A
00 - hardware version 00
KL18596 Version: 1.0.0
Product overview
2 Product overview
2.1 Introduction
Fig.1: KL1859
The digital KL1859 Bus Terminal combines eight digital inputs and eight digital outputs in one device. The
inputs have a filter of 3.0 ms. The outputs process load currents up to 0.5 A, are short-circuit-proof and
protected against polarity reversal. The signal states are displayed by LEDs.
The reference ground for all inputs is the 0 V power contact, the outputs are fed via the 24 V power contact.
The conductors can be connected without tools in the case of solid wires using a direct plug-in technique.
The HD Bus Terminals (High Density) with increased packing density feature 16 connection points in the
housing of a 12 mm terminal block.
KL1859 7Version: 1.0.0
Product overview
2.2 Technical data
KL1859 - Technical data
Technical data KL1859-0000
Connection technology 1-wire
Number of Inputs 8
Number of Outputs 8
Nominal voltage 24 V DC (-15%/+20%)
“0“ signal voltage -3…+5 V (EN 61131-2, type 1/3)
“1“ signal voltage 11…30 V (EN 61131-2, type 3)
Input filter typ. 3.0 ms
Input current typ. 3 mA (EN 61131-2, type 3)
Current consumpt. K-bus typ. 25 mA
Load type ohmic, inductive, lamp load
Max. output current 0.5 A (per channel)
Reverse voltage protection yes
Current consumption power contacts typ. 15 mA + load
Electrical isolation 500 V (K-bus/field potential)
Bit width in the process image 8 inputs + 8 outputs
Configuration no address or configuration setting
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Weight approx. 60 g
Mounting [}10] on 35mm mounting rail according to EN 60715
Operating temperature 0°C ... +55°C
Storage temperature -25°C ... +85°C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Installation pos. variable
Protect. class IP20
Approvals CE, ATEX [}15], cULus, GL
KL18598 Version: 1.0.0
Presentation KL1859 within TwinCAT
3 Presentation KL1859 within TwinCAT
Fig.2: KL1859 within TwinCAT 2.11
KL1859 9Version: 1.0.0
Mounting and wiring
4 Mounting and wiring
4.1 Installation on mounting rails
WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation,
disassembly or wiring of the Bus Terminals!
Assembly
Fig.3: Attaching on mounting rail
The Bus Coupler and Bus Terminals are attached to commercially available 35mm mounting rails (DIN rails
according to EN60715) by applying slight pressure:
1. First attach the Fieldbus Coupler to the mounting rail.
2. The Bus Terminals are now attached on the right-hand side of the Fieldbus Coupler. Join the
components with tongue and groove and push the terminals against the mounting rail, until the lock
clicks onto the mounting rail.
If the Terminals are clipped onto the mounting rail first and then pushed together without tongue and
groove, the connection will not be operational! When correctly assembled, no significant gap should
be visible between the housings.
Note
Fixing of mounting rails
The locking mechanism of the terminals and couplers extends to the profile of the mounting
rail. At the installation, the locking mechanism of the components must not come into con-
flict with the fixing bolts of the mounting rail. To mount the mounting rails with a height of
7.5mm under the terminals and couplers, you should use flat mounting connections (e.g.
countersunk screws or blind rivets).
KL185910 Version: 1.0.0
Indice
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