Beckhoff CP72 Series Manuale utente

Installation and Operating instructions for

“Economy” Panel PC CP72xx

Version: 2.1

Date: 2019-10-09

Table of contents

CP72xx 1

Table of contents

1. Foreword 3

Notes on the Documentation 3

Liability Conditions 3

Trademarks 3

Patent Pending 3

State at Delivery 3

Delivery conditions 3

Description of safety symbols 4

Basic safety measures 5

Operator’s obligation to exercise diligence 6

Operator requirements 6

2. Product Description 7

Appropriate Use 7

Structure 7

Access to memory and battery 8

Interfaces 10

Power supply 10

Network connection 10

Additional plug-in cards (optional) 10

3. Installation Instructions 11

Transport and Unpacking 11

Transport 11

Unpacking 11

Installation of the Panel PC 12

Mounting arm installation 12

Earthing measures 13

Power Supply Connection 14

Beckhoff power supply technology 14

Pin assignment of the power supply connector 15

Pre-assembled cable sets for the power supply 16

Fitting the power supply cable with IP65 connector 16

Connecting Power Supply 17

Cable Cross Sections 17

Configuration for shutting down the PC 17

PC_ON and Power Status functions 17

Wiring diagram CP72xx 18

Wiring diagram CP72x4 with 24-inch display (discontinued) 19

Connecting the Network 20

Pre-assembled network cables 20

Fitting the network cable with IP65 connector 20

USB-interface (optional) 21

Pre-assembled USB-cables 21

Fitting the USB-cable with IP65 connector 21

RS232-interface (optional) 22

Pre-assembled serial interface cables 22

Fitting the RS232-interface cable with IP65 connector 22

Connecting devices 23

Connecting cables 23

Check voltage rating and connect 23

4. Operating Instructions 24

Switching the Industrial PC on and off 24

First switching on and driver installation 24

Keyboard codes 25

Maintenance 27

Cleaning the Industrial PC 27

Servicing 27

Replacing the battery on the motherboard 27

Table of contents

2 CP72xx

Emergency procedures 27

Shutting down 27

Disposal 27

5. UPS Software Components (optional) 28

Installation on the PC 28

Help files 28

6. Troubleshooting 29

Fault correction 29

Beckhoff Support & Service 30

Beckhoff branches and partner companies 30

Beckhoff Headquarters 30

Beckhoff Support 30

Beckhoff Service 30

7. Appendix 31

Assembly dimensions 31

Dimensions and total weight 35

8. Appendix 36

Technical data 36

Approvals 36

FCC: Federal Communications Commission Radio Frequency Interference

Statement 36

FCC: Canadian Notice 36

Foreword

CP72xx 3

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. In the event that it

contains technical or editorial errors, we retain the right to make alterations

at any time and without warning. No claims for the modification of products

that have already been supplied may be made on the basis of the data,

diagrams and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated

configurations can differ from standard.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®,

XFC® and XTS® are registered trademarks of and licensed by Beckhoff

Automation GmbH.

Other designations used in this publication may be trademarks whose use

by third parties for their own purposes could violate the rights of the

owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the

following patent applications and patents: EP1590927, EP1789857,

DE102004044764, DE102007017835 with corresponding applications or

registrations in various other countries.

The TwinCAT Technology is covered, including but not limited to the

following patent applications and patents: EP0851348, US6167425 with

corresponding applications or registrations in various other countries.

The reproduction, distribution and utilization of this document as well as the

communication of its contents to others without express authorization are

prohibited. Offenders will be held liable for the payment of damages. All

rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software

configurations appropriate for the application. Modifications to hardware or

software configurations other than those described in the documentation

are not permitted, and nullify the liability of Beckhoff Automation GmbH &

Co. KG.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff

Automation GmbH & Co. KG apply.

Foreword

4 CP72xx

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

DANGER

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is

immediate danger to life and health of individuals!

WARNING

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is

danger to life and health of individuals!

CAUTION

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is

obvious hazard to individuals!

Attention

Hazard to devices and environment

If you do not adhere the notice adjoining this symbol, there is obvious

hazard to materials and environment.

Note

Note or pointer

This symbol indicates information that contributes to better understanding.

Foreword

CP72xx 5

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the storage medium is lost. Please

read the section Switching the Industrial PC on and off.

Attention

Switch off all parts of the equipment, then uncouple the fieldbus

Before opening the housing of the PC, and whenever the PC is being

used for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with 24VDC.

CAUTION

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Attention

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must

be switched off.

Fitting work on the Industrial PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the PC are removed or inserted

during operation.

• if plug-in cards are removed or inserted when the PC is switched

on.

DANGER

High Voltage!

Displays used for the Control Panel’s LC-display are operated with a

voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Control Panel is opened.

Foreword

6 CP72xx

Operator’s obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see chapter

Product Description).

• the Industrial PC is only operated in a sound condition and in

working order (see chapter Maintenance).

• the Industrial PC is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Industrial PC.

• none of the safety and warning notes attached to the Industrial PC

are removed, and all notes remain legible.

• every user is familiar with all the functions of the software installed

on the Industrial PC to which he has access.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Note

Only trained persons may open the Industrial PC housing

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Industrial PC must have read these operating

instructions.

Software knowledge

Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

Product Description

CP72xx 7

Product Description

Appropriate Use

The CP72xx Panel PC with 3½” motherboard is designed for mounting

behind a Beckhoff Control Panel. Cooling is achieved via heat sink

structure between the Control Panel and the add-on PC. A fan inside the

closed housing ensures that the heat is distributed evenly.

The Industrial PC is designed for mounting arm installation.

DANGER

Do not use the Panel PC in areas of explosive hazard!

The Panel PC must not be used where there is a risk of explosion.

Structure

Rear view of theCP72xx

Access to the connectors

In order to get access to the connectors, first unscrew the according M4-

cross-head screws (1) (see photo above). The plastic caps (2) can then be

taken off easily.

View to the connectors

The picture shows the view to the connectors when the plastic caps are

removed.

Product Description

8 CP72xx

Access to memory and battery

Removing the drive cover

After unscrewing the two Allen screws (see arrows) the drive cover can be

taken off.

View to the hard-disk drive

(optional) and the memory

card

Removing the drive cover allows access to the IDE-hard-disk (1) (optional),

the Compact-Flash-memory card (2) and the lithium battery of the system

clock (3).

- pole

+ pole

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